Description
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Specification
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Limit
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General Type Number of cylinder Bore Stroke Total displacement Compression
ratio Firing order
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In-line,
Double overhead Camshaft 4 82mm (3.228
in.) 93.5mm (3.681in.) 1975cc (120.52 cu.in.) 10.1 1-3-4-2
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Valve timing(W/O-CVVT) Intake
valve Opens (BTDC) Close (ABDC) EXhaust
valve Opens (BBDC) Close (ATDC) Valve timing (W-CVVT) Intake
valve Opens (ATDC) Closes (ABDC) Exhaust Opens
(BBDC) Close (ATDC)
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9° 43°
50° 6°
11° 59°
42° 6
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Valve Valve
length Intake Exhaust Stem
O.D. Intake Exhaust
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114.34mm (4.5016in.) 116.8mm
(4.5984in.)
5.965 ~ 5.98mm (0.2348 ~
0.2354in.) 5.950 ~ 5.965mm (0.2343 ~
0.2348in.)
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Face angle thickness of valve head
(Margin) Intake Exhaust Valve stem to valve guide clearance Intake Exhaust
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1.15mm (0.0452in.) 1.35mm
(0.0531in.)
0.02 ~ 0.05mm (0.0008 ~
0.0019in.) 0.035 ~ 0.065mm (0.0014 ~
0.0026in.)
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0.8mm (0.031in.) 1.0mm
(0.039in.)
0.10mm(0.0039in.) 0.13mm(0.0051in.)
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Valve guide Intake Exhaust Service oversize
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46mm
(1.811in.) 54.5mm
(2.146in.) 0.025, 0.25,
0.50mm (0.002, 0.010, 0.020in.)
oversize
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Valve seat Width of seat
contact Intake Exhaust Seat
angle Oversize
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1.1
~ 1.5mm (0.043 ~ 0.059in.) 1.3 ~ 1.7mm
(0.051 ~ 0.066in.) 45° 0.3, 0.6mm (0.012, 0.024in.) oversize
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Valve spring Free
length Load Installed height Squareness
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48.86mm
(1.9236in.) 18.3kg / 39mm, 40.0kg /
30.5mm 39mm (1.5344in.) 1.5° or less
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Valve clearance
(cold) Intake
Exhaust Hot [80°C (176°F)] : only for reference Intake Exhaust
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0.20mm
(0.0079in.)
0.28mm
(0.0110in.)
0.29mm
(0.0114in.) 0.34mm
(0.0134in.)
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0.12 ~
0.28mm (0.0047 ~
0.0110in.) 0.20 ~ 0.38mm (00.0079 ~ 0.0150in.)
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Cylinder head Flatness of gasket surface Flatness of manifold mounting surface
Oversize rework dimensions valve seat
hole Intake 0.3mm (0.012in.) O.S. 0.6mm
(0.024in.) O.S. Exhaust 0.3mm (0.012in.) O.S. 0.6mm
(0.024in.) O.S. Oversize rework
dimensions of valve guide hole (both intake and
exhaust) 0.05mm (0.002 in.)
O.S. 0.25mm (0.010in.)
O.S. 0.50mm (0.020in.) O.S.
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Max.
0.03mm (0.0012in.) Max. 0.15mm (0.0110
in.)
33.300 ~ 33.325mm
(1.3110 ~ 1.3120in.) 33.600 ~ 33.625mm
(1.3228 ~ 1.3238in.)
28.800 ~
28.821mm (1.1338 ~ 1.1346in.) 29.100 ~
29.121mm (1.1456 ~ 1.14665in.)
11.05 ~ 11.068mm (0.435 ~ 0.4357in.) 11.25 ~ 11.268mm (0.443 ~ 0.4436in.) 11.50 ~ 11.518mm (0.453 ~ 0.4535in.)
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0.06mm
(0.0024in.) Max. 0.03mm (0.0118in.)
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Cylinder block Cylinder
bore Out-of-round taper of cylinder
bore Clearance with piston (To set limits
to new parts)
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82.00 ~
82.03mm (3.2289 ~ 3.2295in.) Less than
0.01mm (0.0004in.) 0.02 ~ 0.04mm (0.0008
~ 0.0016in.)
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Piston O.D. (To set limits to
new parts) Service oversize
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81.97 ~
82.00mm (3.2271 ~ 3.2283in.) 0.25, 0.50mm
(0.010, 0.020in.) oversize
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Piston ring Side
clearance No. 1 No. 2 End gap No. 1 No. 2 Oil ring side rail Service
oversize
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0.04
~ 0.08mm (0.0015 ~ 0.0031in.) 0.03 ~
0.07mm (0.0012 ~ 0.0027in.)
0.23 ~
0.38mm (0.0090 ~ 0.0149in.) 0.33 ~ 0.48mm
(0.0130 ~ 0.0189in.) 0.20 ~ 0.60mm
(0.0078 ~ 0.0236in.) 0.25, 0.50mm (0.010,
0.020in.) oversize
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0.1mm (0.004in.)
1mm
(0.039in.) 1mm (0.039in.) 1mm (0.039in.)
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Connecting rod bearing Bend Twist Connecting rod big end to crankshaft side
clearance
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0.05mm
(0.0020in.) or less 0.1mm (0.004in.) or
less 0.100 ~ 0.250mm (0.0039 ~
0.0098in.)
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0.04mm (0.0157in.)
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Connecting rod bearing Oil
clearance (To set limits to new parts) Undersize
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0.024 ~
0.044mm (0.0009 ~ 0.0017in.) 0.25, 0.50,
0.75mm (0.01, 0.20, 0.03 in.)
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Camshaft (W/O-CVVT) Cam lobe
height Intake
Exhaust
Camshaft (W-CVVT) Cam lobe
height Intake
Exhaust
Journal
O.D. Bearing oil
clearance End play
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44.820mm (1.7646in.)
44.720mm (1.7606in.)
44.618mm (1.7566in.)
44.518mm (1.7527in.)
28mm
(1.1023in.) 0.02 ~ 0.061mm (0.0008 ~
0.0024in.) 0.1 ~ 0.2mm (0.004 ~
0.008in.)
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44.720mm (1.7606in.) 44.620mm (1.7567in.)
44.518mm (1.7527in.) 44.418mm (1.7487in.)
0.1mm
(0.0039in.)
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Crankshaft Pin
O.D. Journal O.D. Bend Out-of-round, taper of
journal and pin End play Undersize rework dimension of pin 0.25mm (0.010in.) 0.50mm
(0.020in.) 0.75mm
(0.030in.) Undersize rework dimension of
journal 0.25mm (0.010in.) 0.50mm (0.020in.) 0.75mm
(0.030in.)
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45mm
(1.77in.) 57mm (2.244in.) 0.03mm (0.0012in.) or less 0.01mm (0.0004in.) or less 0.06 ~ 0.260mm (0.0023 ~ 0.010in.)
44.725 ~ 44.740mm (1.7608 ~ 1.7614in.) 44.475 ~ 44.490mm (1.7509 ~ 1.7516in.) 44.225 ~ 44.250mm (1.7411 ~
1.7517in.)
56.727 ~ 56.742mm (2.2333
~ 2.2339in.) 56.477 ~ 56.492mm (2.2235 ~
2.2240in.) 56.227 ~ 56.242mm (2.2136 ~
2.2142in.)
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0.30mm (0.0118in.)
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Flywheel Runout
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0.1mm
(0.0039in.)
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0.13mm
(0.0051in.)
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Cooling method
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Water-cooled, pressurized, Forced circulation with
electrical
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Coolant Quantity
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6 liter
(6.3U.S qts., 5.2lmp. qts)
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Radiator Type
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Pressurized corrugated fin type
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Radiator cap Main valve
opening pressure Vacuum valve opening
temperature
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83 ~
110kpa (12 ~ 16psi, 0.83 ~ 1.1kg/cm²) -7kpa (-1.00psi, -0.07kg/cm²)
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Thermostat Type Valve opening
temperature Full-opening
temperature
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Wax
pellet type with jiggle valve 82°C
(177°F) 95°F (201°F)
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Coolant pump
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Centrifugal
type impeller
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Driver belt Type
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V-ribbed
belt
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Engine coolant temperature sensor Type Resistance
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Heat-sensitive thermistor type 2.31 ~ 2.59KΩ at 20°C (68°F)
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Oil pump Clearance between
outer circuference and front case Front
clearance Side clearance Inner gear Outer
gear Engine oil pressire at
15rpm [Oil temperature is 90 to 110°C
(194 ~ 230°F]
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0.120 ~
0.185mm (0.0047 ~ 0.0073in.)
0.025 ~
0.069mm (0.0009 ~ 0.0027in.)
0.04 ~
0.085mm (0.0016 ~ 0.0033in.) 0.04 ~
0.09mm (0.0016 ~ 0.0035in.) 245KPa
(2.5kg/cm², 35.5psi)
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Relief spring Free
height Load
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43.8mm
(1.724in.) 3.7kg at 40.1mm
(3.15lb/1.578in.)
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Air cleaner Type Element
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Dry
type Unwoven cloth type
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Exhaust pipe Muffler Suspension
system
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Expansion resonance type Rubber hanger
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