•
|
Use fender covers to avoid damaging
painted surfaces. |
•
|
To avoid damage, unplug the wiring
connectors carefully while holding the connector
portion. | |
•
|
Mark all wiring and hoses to avoid
misconnection. |
•
|
Inspection the timing belt before
removing the cylinder head. |
•
|
Turn the crankshaft pulley so that the
No. 1 piston is at top dead
center. | |
1. |
Disconnect the neagative terminal from the
battery.

|
2. |
Remove the engine cover.

|
3. |
Drain the engine coolant.
Remove the radiator cap to speed
draining. |
4. |
Remove the intake air hose and air cleaner
assembly.
(1) |
Disconnect the AFS
connector. |
(2) |
Disconnect the breather hose from air
cleaner hose. |
(3) |
Remove the intake air hose and air
cleaner. | |
5. |
Remove the upper radiator hose (A) and lower
radiator hose (B).

|
6. |
Remove the heater hoses (A).

|
7. |
Remove the engine wire harness connectors and
wire harness clamps from the cylinder head and the intake
manifold.
(1) |
OCV(Oil Control Valve) connector
(A). |
(2) |
Oil temperature sensor connector
(B). |
(3) |
ECT (Engine Coolant Temperature) sensor
(C) connector. |
(4) |
Ignition coil connector
(D).

|
(5) |
TPS (Throttle Position Sensor) connector
(A). |
(6) |
ISA (Idle Speed Actuator) connector
(B).

|
(7) |
CMP (Camshaft Position Sensor) connector
(A). |
(8) |
Four fuel injector connectors
(B). |
(9) |
Knock sensor connector
(C). |
(10) |
Disconnect ground cable (D) from the
intake manifold.

|
(11) |
Front heated oxygen sensor (A)
connector.

|
(12) |
PCSV (Purge Control Solenoid Valve) (A)
connector.

| |
8. |
Remove the fuel inlet from delivery pipe
(A).

|
9. |
Remove the PCSV hose (A).

|
10. |
Remove the brake booster vacuum hose
(A).

|
11. |
Remove the accelerator cable by loosening the
locknut, then slip the cable end out of the throttle
linkage. |
12. |
Remove the power steering
pump. |
13. |
Disconnect the inhibitor switch and solenoid
valve connector (A).

|
14. |
Remove the transaxle range switch connector
(A).

|
15. |
Remove the vehicle speed sensor connector
(A).

|
16. |
Remove the control cable transaxle range
switch nut (A).

|
17. |
Remove the clip (A) of the control
cable.

|
18. |
Remove the input shaft speed sensor connector
(A).

|
19. |
Remove the output shaft speed sensor connector
(A).

|
20. |
Remove the transaxle earth cable
(A).

|
21. |
Remove the start motor cable mounting bolt
(A).

|
22. |
Remove the starting motor
connector. |
23. |
Remove the alternator
connector. |
24. |
Install the SST(09200-38001), the engine
support fixture and the adapter, on the engine and transaxle
assembly. |
25. |
Remove the engine mounting bracket
(A).

|
26. |
Remove the transaxle mounting bracket
(A).

|
27. |
Remove the front
tires. |
28. |
Remove the ABS wheel speed sensor
(A).

|
29. |
Remove the caliper and hang the caliper
assembly (A).


|
30. |
Remove the knuckle mounting bolts
(A).

|
31. |
Remove the power steering return hose (A) and
drain the power steering oil.

|
32. |
Disconnect the rear oxygen sensor connector
(A).

|
33. |
Remove the front muffler (A).

|
34. |
Remove the steering u-joint mounting bolt
(A).

|
35. |
Remove the sub frame bolts (A).


|
36. |
Remove the engine support fixture and the
adapter. |
Installation is in the
reverse order of removal.
• |
Adjust the shift
cable. |
• |
Adjust the throttle
cable. |
• |
Refill the engine with engine
oil. |
• |
Refill the transaxle with
fluid. |
• |
Refill the radiator with engine
coolant. |
• |
Bleed air form the cooling system with the
heater valve open. |
• |
Clean the battery posts and cable terminals
with sandpaper assemble them, then apply grease to prevent
corrosion. |
• |
Inspect for fuel leakage.
After assembling the fuel line, turn on the
ignition switch (do not operate the starter) so that the from pump
runs for approximately two seconds and fuel line
pressureizes.
Repeat this operation two or three times, then
check for fuel leakage at any point in the fuel
line. |