SERVICE ADJUSTMENT
PROCEDURE |
CLUTCH PEDAL INSPECTION AND ADJUSTMENT
1. |
Measure the clutch pedal height (from the face
of the pedal pad to the floorboard) and the clutch pedal clevis pin
play (measured at the face of the pedal pad).

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2. |
If the clutch pedal clevis pin free-play is
not within the standard value range, adjust as follows:
A. |
Turn and adjust the bolt, then secure by
tightening the lock nut.

After the adjustment, tighten the
bolt until it reaches the pedal stopper, and then
tighten the lock nut.
• |
Turn the push rod to agree
with the standard value and then secure the push
rod with the lock
nut. | |
When adjusting the clutch pedal
height or the clutch pedal clevis pin play, be careful
not to push the push rod towardthe master
cylinder. | | |
3. |
After completing the adjustments, check that
the clutch pedal free play (measured at the face of the pedal pad)
is within the standard value ranges.
Standard
value: (B) 6~13 mm (0.24~0.52
in.) (C) 50 mm (1.5
in.)
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4. |
If the clutch pedal free play, and the
distance between the clutch pedal and the floor board when the
clutch is disengaged, do not meet with the standard values, it may
be the result of either air in the hydraulic system or a faulty
clutch master cylinder. Bleed the air or disassemble and inspect the
master cylinder or clutch.

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BLEEDING
Use the specified fluid. Avoid mixing
different brands of fluid.
SAE J1703 (DOT 3 or DOT
4)
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1. |
Loosen the bleeder screw at the clutch release
cylinder. |
2. |
Push the clutch pedal down slowly until all is
expelled. |
3. |
Hold the clutch pedal down until the bleeder
is retightened. |
4. |
Refill the clutch master cylinder with the
specified fluid.
The rapidly-repeated operation of the
clutch pedal in B-C range may cause the release cylinder's
position to be forcedout from the release cylinder body during
air bleeding, Repress the clutch pedal after it returns to the
"A" point completely.

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