INTAKE MANIFOLD
1. |
Remove the engine
cover. |
2. |
Remove air cleaner
hose. |
3. |
Remove surge tank assembly.
(1) |
Disconnect the accelerator
cable. |
(2) |
Disconnect the TPS
connector. |
(3) |
Disconnect the ISA
connector. |
(4) |
Disconnect the injector
connector. |
(5) |
Disconnect the PCSV
connector. |
(6) |
Disconnect the PCSV
hose. |
(7) |
Disconnect the brake booster vacuum
hose.

|
(8) |
Disconnect the PCV
hose. |
(9) |
Disconnect the IAT sensor
connector. |
(10) |
Remove the surge tank
stay. |
(11) |
Remove the surge tank
assembly. | |
4. |
Remove the injector assembly(A).

|
5. |
Remove the intake manifold(A) and
gasket.

|
EXHAUST MANIFOLD
1. |
Remove the under
cover. |
2. |
Remove the front exhaust pipe(A).

|
3. |
Disconnect the oxygen sensor
connector. |
4. |
Remove the heat protector(A).

|
5. |
Remove the exhaust manifold(A) and
gasket(B).

|
INTAKE MANIFOLD
1. |
Install the intake manifold and
gasket.
Tightening
torque
19 ~ 21Nm (190 ~ 210kgf.cm, 14 ~
15lbf.ft)
|

|
2. |
Install the injector assembly. (See FL group -
injector) |
3. |
Install the surge tank assembly.
(1) |
Install the surge tank
assembly.
Tightening torque
15 ~ 20Nm (150 ~ 200kgf.cm, 11 ~
15lbf.ft)
| |
(2) |
Install the surge tank
stay.
Tightening torque
15 ~ 20Nm (150 ~ 200kgf.cm, 11 ~
15lbf.ft)
| |
(3) |
Install the ground
cable. |
(4) |
Connect the IAT sensor
connector. |
(5) |
Connect the PCV
hose. |
(6) |
Connect the brake booster vacuum
hose. |
(7) |
Connect the PCSV
hose. |
(8) |
Connect the PCSV
connector. |
(9) |
Connect the injector
connector. |
(10) |
Connector the ISA
connector. |
(11) |
Connector the TPS
connector. |
(12) |
Connector the actuator
cable. | |
4. |
Install the air cleaner
hose. |
5. |
Install the engine
cover. |
EXHAUST MANIFOLD
1. |
Install the exhaust manifold(A) and
gasket(B).
Tightening
torque
30 ~ 35Nm (300 ~ 350kgf.cm, 22 ~
26lbf.ft)
|

|
2. |
Install the heat protector(A).
Tightening
torque
17 ~ 22Nm (170 ~ 220kgf.cm, 12 ~
16lbf.ft)
|

|
3. |
Connect the oxygen sensor
connector. |
4. |
Install the front exhaust
pipe(A).
Tightening
torque
30 ~ 40Nm (300 ~ 400kgf.cm, 22 ~
30lbf.ft)
|

|
5. |
Install the under
cover. | |