1. |
Remove the reservoir band, reservoir tank and
reservoir cap. |
2. |
Remove the piston stop
ring. |
3. |
Pull out the push rod and piston
assembly.
Be careful not to damage the master
cylinder body and piston
assembly. | |
1. |
Check the inside of the cylinder body for
rust, pitting or scoring. |
2. |
Check the piston cup for wear or
distortion. |
3. |
Check the piston for rust, pitting or
scoring. |
4. |
Check the clutch tube line for
obstructions. |
5. |
Measure the clutch master cylinder inside
diameter with a cylinder gauge and the piston outside diameter with
a micrometer.
Measure the inside diameter of the
clutch master cylinder in three places (bottom, middle, and
top), in perpendicular
directions. | |
6. |
If the clutch master cylinder-to-piston
clearance exceeds the limit, replace the master cylinder and/or
piston assembly.

|
1. |
Apply the specified fluid to the inner surface
of the cylinder body and to the outside of the piston
assembly.
BRAKE FLUID DOT 3 or DOT
4
| |
2. |
Install the piston
assembly. |
3. |
Install the piston stop
ring. |
4. |
Install the push rod assembly.

|
5. |
Install the reservoir band, reservoir tank and
reservoir
cap. | |