1. |
Remove the air cleaner.

|
2. |
Disconnect the brake tube from the master
cylinder. |
3. |
Remove the master cylinder.
If there is any brake fluid on any
painted surface, wash it off immediately.

| |
4. |
Disconnect the vacuum hose from the
booster. |
5. |
Remove the operating rod from the brake
pedal. |
6. |
Loosen the booster mounting
nuts. |
7. |
Lift out the booster assembly.

|
1. |
When the booster assembly is installed,
replace the packing at each end of the booster mounting holder, if
necessary. |
2. |
Install the brake booster and tighten the
mounting nuts.
Tightening
torque:
13~16 Nm (130~160 kgf•cm, 9.6~11.8
lbf•ft)
| |
3. |
Apply sufficient grease inside the brake pedal
hole. |
4. |
Connect the clevis to the brake pedal with the
clevis pin and install the split pin to the clevis pin.

|
5. |
Install the master cylinder and connect the
brake tube to the master cylinder. |
6. |
Connect the vacuum hose to the brake
booster. |
7. |
Fill the brake reservoir with brake fluid and
bleed the system. |
8. |
Check for fluid
leakage. |
9. |
Check and adjust the brake
pedal. |
10. |
After installation, apply sufficient grease to
contact points of the clevis and brake pedal.

| |