1. |
Disconnect the clutch
tube. |
2. |
Remove the clutch release cylinder mounting
bolt. |
1. |
Coat the clevis pin with the specified
grease.

|
2. |
Install the clutch release cylinder, and the
clutch tube.

|
1. |
Remove the clutch hose, valve plate, spring,
push rod and boot. |
2. |
Remove any dirt from the piston bore opening
of the release cylinder. |
3. |
Remove the piston from the release cylinder
using compressed air.
1. |
Cover the release cylinder with
rags to prevent the piston from popping out and causing
injury. |
2. |
Apply compressed air slowly to
prevent the fluid from splashing in your eyes or on your
skin.

| | |
1. |
Apply specified brake fluid to the release
cylinder bore and the outer surface of the piston and piston cup,
and push the piston cup assembly into the cylinder.
Use the specified
fluid: Brake fluid DOT 3 or DOT
4
|
|
2. |
Install the valve plate, push rod and
boot. |
1. |
Check the clutch release cylinder for fluid
leakage. |
2. |
Check the clutch release cylinder boots for
damage. |
3. |
Check the release cylinder bore for rust and
damage. |
4. |
Measure the release cylinder bore at three
locations (bottom, middle and top) with a cylinder gauge and replace
the release cylinder assembly if the bore-to-piston clearance
exceeds the limit.

| |