1. |
Remove the sun-roof as the following
order.
(4) |
Roof side rain force trim.

|
|
2. |
After removing the decoration cover, remove
the glass.

Tightening
torque: 3.9~5.9 N•m (0.4~0.6 kgf•m,
2.9~4.3
lbf•ft)
|
|
3. |
Disconnect the drain
hose. |
4. |
Remove the sun-roof mounting bolts and nuts,
and then remove the sun-roof.

Be care ful not to damage the other
parts, while removing the sun-roof.

|
Tightening
torque: 3.9~5.9 N•m (0.4~0.6 kgf•m,
2.9~4.3
lbf•ft)
|
|
1. |
Remove the motor.

|
2. |
Remove the front
drip. |
3. |
Remove the sun shade.

|
4. |
Remove the drive unit and the guide
assembly.

|
5. |
Remove the deflector.

|
6. |
Remove the spring.

|
1. |
Install the spring base.

|
2. |
Install the deflector assembly (After
installing the clip, install the link base stopper.)

|
3. |
Insert the shutting into the
rail.

Do not confuse the left and right
sides. | |
4. |
Install the cable to the guide
assembly.

|
5. |
Move the timing front edge to be aligned with
the slide of the guide assembly. |
6. |
Align the protrusion of the slide with the
groove of the shutting.

|
7. |
Grab the pin by finger to avoid inteference
with other parts.

|
8. |
Face the protrusion of "shoe A" upward, the
cushion of "shoe B" downward.

|
9. |
Fully insert the guide assembly into the
rail.

|
10. |
Completely push the slide until it touches the
timing front using a screw driver.

|
11. |
Insert the motor cable into the drive unit
assembly tube.

|
12. |
Install the drive unit assembly to the
rail.

|
13. |
Install the sun shade.

|
14. |
Install the sun shade cam to the groove of the
sun-roof rail.

|
15. |
Install the front
drip. |
16. |
Install the motor and controller, and connect
the connestor.

|
INSPECT SUNROOF GLASS ALIGNMENT
1. |
Start the engine and check the operating time
of the sunroof.
Operating time: Approx. 5
secs.
|

|
2. |
Check for abnormal noise or bending during
operation. |
3. |
With the sunroof fully closed, check for water
leakage. |
4. |
The roof panel (A) should be even with the
glass (B) weatherstrip (C), to within the standard value "E" all the
way around. If not, make the following adjustment.
Standard value "E" Front
edge: 2+0/-1mm (0.08+0/-0.04in.) Rear edge: 2+1/-0mm
(0.08+0.04/-0in.)
|

|
5. |
If the position is not as specified, lightly
loosen the glass adjusting screw (A) to adjust the glass height and
tighten it.
Tightening torque: 2.0~3.9 N•m (0.2~0.4
kgf•m, 1.4~2.9 lbf•ft)
|

|
6. |
Check for overlap between the sunroof
weatherstrip (A) and the roof panel (B).

|
INITIAL SETTING (GENERAL, OPERATION)

-
|
Always initiates the sunroof in the
following condition. |
•
|
After parts replacement including
motor, controller,
harness |
•
|
Malfunction of sunroof
wiring |
•
|
Abnormal operation after battery
and fuse
replacement | |
-
|
Follow the general operation produce for
inital sefting after
reassembliny. | |
OPERATING THE SUNROOF EMERGENCY HANDLE
1. |
Use the sunroof emergency handle to close and
open the sunroof manually for the following case only:
A. |
To close the sunroof before driving a
vehicle in a rainy day or on the highway if the sunroof cannot
be closed due to failure of the sunroof motor or
controller.

| |
2. |
Operating method
A. |
Remove the overhead
console. |
B. |
Push the emergency handle up into the
hexagonal drive (A) of the sunroof motor (B). You must push
hard enough to disengage the motor clutch; otherwise the
emergency handle will slip due to uncompletely fit in the
motor. |
C. |
Carefully turn the emergency handle
clockwise to close the
sunroof. |
D. |
After closing the sunroof, wiggle the
handle back and forth as you remove the tool from the motor,
to ensure the motor clutch
reengages. |
E. |
A 5mm hex socket may be used in place of
the emergency handle, with a "Speeder" type
handle. |
Do not use power tools to operate the
sunroof.
Damage to the components may
occur. | |