TUCSON(LM) >2010 > G 2.0 DOHC > Manual Transaxle System > Manual Transaxle System > Manual Transaxle>Repair procedures (M5GF1)  
Removal
1.
Remove the battery and battery tray (D). (Refer to "Charging System" in EE group)
2.
Remove the engine cover (B). (Refer to "Intake and Exhaust System" in EM group)
3.
Remove the air cleaner assembly (C). (Refer to "Intake and Exhaust System" in EM group)
4.
Remove the air duct(A). (Refer to "Intake and Exhaust System" in EM group)

5.
Remove the ground circuit line(A) from the transaxle.

6.
Remove the back up lamp switch(A) and Vehicle speed sensor(B).

7.
Remove the shift cable assembly(A).

8.
Remove the clutch release cylinder(A).

Tightening torque :
63.7~73.5N.m (6.5~7.5kgf.m, 47.0~54.2lb-ft)

9.
Remove the cowl top cover or wiper motor. (Refer to "Windshield Wiper/Washer" in BE group.)
10.
Remove the cowl complete assembly panel(A).

11.
Using the engine support fixture (Support SST No.: 09200-2S000, Beam SST No.: 09200-38001), hold the engine and transaxle assembly safely.

12.
Supporting the transaxle with a jack, remove the transaxle support bracket(A) and the upper mounting bolts(B).

Tightening torque :
(A) 59.2~78.9N.m (6.0~8.0kgf.m, 43.6~58.2lb-ft)
(B) 42.2~53.9N.m (4.3~5.5kgf.m, 31.1~39.8lb-ft)

13.
Remove the under shield cover(A).

14.
Drain the manual transaxle fluid after removing the transaxle drain plug(A). It can be easier when the oil filler plug(B) is removed.

15.
Remove the following items;
A.
Drive shaft assembly. (Refer to "Drive shaft assembly " in DS group.)
B.
Sub frame assembly. (Refer to "Front suspension system" in SS group)
C.
In the case of 4WD vehicle, remove the transfer assembly. (Refer to "Transfer assembly" in WD group)
In the case of 2WD vehicle, not remove the transfer assembly.
16.
Lowering the jack slowly, remove the transaxle.
17.
Remove the transaxle lower mounting bolts(A).

Tightening torque :
(A) 42.2~48.1N.m (4.3~4.9kgf.m, 31.1~35.4lb-ft)
(B) 42.2~53.9N.m (4.3~5.5kgf.m, 31.1~39.8lb-ft)

Installation
1.
Installation is reverse of removal.
A.
Refill the transaxle fluid. (Refer to "manual transaxle system" in this group.)
B.
Refill the power steering fluid and bleed the air.(Refer to "general information"in ST group)
C.
Refill the brake fluid and bleed the clutch hydaulic system. (Refer to "clutch system"in CH group)