TUCSON(LM) >2010 > G 2.0 DOHC > Body (Interior and Exterior) > Interior > Crash Pad>Repair procedures  
Replacement
Cluster Replacement
When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
Put on gloves to protect your hands.
1.
Using a screwdriver or remover, remove the cluster fascia panel (A).

2.
Using a screwdriver or remover, remove the cluster fascia lower panel (A).

3.
After loosening the mounting screws, then remove the cluster (A).

4.
Disconnect the connectors (B).

5.
Installation is the reverse of removal.
Make sure the connector is plugged in properly.
Replace any damage clips.
Lower Panel Replacement
1.
Using a screwdriver or remover, remove the crash pad side cover (A).

2.
After loosening the crash pad lower panel mounting screws, then remove the crash pad lower panel (A).
3.
Disconnect the diagnosis connector (B).

4.
After loosening the mounting bolts, then remove the reinforce panel (A).

5.
Installation is the reverse the removal.
Audio Assembly Replacement
When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
Put on gloves to protect your hands.
1.
Remove the center fascia panel (A).

2.
Using a screwdriver or remover, remove the hazard lamp switch assmbly (A).

3.
Disconnect the connectors (B).

4.
After loosening the mounting screws, then remove the audio assembly (A).

5.
Disconnect the connectors.

6.
Installation is the reverse the removal.
Make sure the connectors are pluggen in properly.
Glove Box Replacement
1.
Using a screwdriver or remover, remove the crash pad side cover (A).

2.
Disconnect the guide (B), from the glove box (A).

3.
Disconnect the lift (A), from the glove box (B).

4.
Disconnect the pin (A) and then remove the glove box (B).

5.
After loosening the mounting screws, then remove the crash pad passenger panel (A).

6.
After loosening the mounting screws and bolts, then remove the glove box housing (A).

7.
Disconnect the lamp connector (B).

8.
Installation is the reverse of removal.
Heater control unit Replacement
When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
Put on gloves to protect your hands.
1.
Using a screwdriver or remover, remove the floor console tray (A).

2.
Using a screwdriver or remover, remove the console bezel (A).

3.
Disconnect the connectors (B).

4.
Using a screwdriver or remover, remove the crash pad center panel (A).

5.
Using a screwdriver or remover, remove the hazard lamp switch assembly (A).

6.
Disconnect the connectors (B).

7.
After loosering the mounting screws, then remove the heater control unit (A).

8.
Disconnect the connectors (B).

9.
Installation is the reverse the removal.
Make sure the connectors are pluggen in properly.
Shroud Replacement
1.
After loosening the mounting screws, then remove the shroud assembly (A).

2.
Installation is the reverse of removal.
Crash pad driver's panel Replacement (LH)
1.
Remove the crash pad side cover.
2.
After loosering the mounting screws, then remove the lower panel (A).
3.
Disconnect the diahnosis connector (B).

4.
Remove the cluster fascia panel (A).

5.
Using a screwdriver, remover the crash pad switch assembly (A).
6.
Disconnect the connectors (B).

7.
After loosering the mounting screws, then remove the crash pad driver's panel (A).

8.
Disconnect the connector (B).

9.
Installation is the reverse the removal.
Crash Pad Side Cover Replacement
When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
Put on gloves to protect your hands.
1.
Using a screwdriver, remove the crash pad side cover (A).
[Driver's]

[Passenger's]

2.
Installation is the reverse of removal.
Main Crash Pad Replacement
When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
Put on gloves to protect your hands.
1.
Remove the following items.
A.
Front seat.
(Refer to the BD group - "Front Seat")
B.
Floor console
(Refer to the BD group - "Console")
C.
Cluster.
D.
Crash pad lower panel & Reinforce panel.
E.
Audio assembly.
F.
Heater control unit.
G.
Crash pad side air vent.
H.
Glove box & Glove box housing.
I.
Crash pad side cover.
J.
Front pillar trim.
(Refer to the BD group - "Interior Trim")
K.
Steering column
(Refer to the ST group - "Steering Column and shaft")
2.
Set the air vent hole to the center with adjusting the knob.
3.
Open the air vent with adjusting the knob.
4.
Insert the air vent remover (09840-1M100) into the air vent hole

5.
Air vent remover (09840-1M100) (A) should be aligned and hung at the end of air vent.

To prevent the damage of air vent, air vent remover should be aligned and hung at the end of air vent.
6.
Remove the side air vent (B) with pulling the air vent remover (A).

7.
Disconnect the connector (A).

8.
Disconnect the lock pin, disconnect the passenger's air bag connector (A).
9.
Loosen the mounting bolts.

10.
Using a screwdriver or remover, remove the photo senor (A).
11.
Disconnect the photo senor connector (B).

12.
After loosening the mounting bolts and nuts, then remove the crash pad assembly (A).

13.
Installation is the reverse of removal.
Make sure the crash pad fits onto the guide pins correctly.
Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
Enter the anti- theft code for the radio, then enter the customer`s radio station presets.
Cowl Cross Bar Assembly Replacement
1.
Remove the following items.
A.
Front seat
(Refer to the BD group - "Front Seat")
B.
Floor console
(Refer to the BD group - "Console")
C.
Crash pad
D.
Cowl top cover
(Refer to the BD group - "Cowl Top Cover")
2.
Disconnect the blower unit connectors (A).
(Refer to the HA group - "Air conditoning system, Heater, Blower")

3.
Disconnect the connectors

4.
Disconnect the airbag (A) and antenna (B) connectors.

5.
Push the lock pin, disconnect the driver`s wiring connectors.
6.
Using a screwdriver, remove the wiring cover (A).

7.
Push the lock pin, disconnect the passenger's wiring connectors.
8.
Using a screwdriver, remove the wiring cover (A).

9.
Disconnect the connector mounting clip (A).
[Driver's]

[Passenger's]

10.
Remove the cowl top cover.
(Refer to the BD group - "Cowl Top Cover")
11.
Loosen the mounting bolts.

12.
After loosening the mounting bolts and nuts, then remove the cowl cross bar (A).

13.
Installation is the reverse of removal.
Put on gloves to protect your hands.
Make sure the connectors are plugged in properly.