Service Adjustment
Procedure |
Clutch Pedal Inspection And Adjustment
1. |
Measure the clutch pedal height (from the face
of the pedal pad to the floorboard) and the distance between inner
pad and clutch pedal.
Standard
value:
(A) 243~247 mm (9.5669~9.7244
in.)
(B) 167mm (6.5748
in.)
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2. |
Confirm that the measuring values of the free
play of the clutch pedal and the distance between the clutch pedal
which is disconnected from the master cylinder and the floor board,
are within the standard values.
Free play of
clutch pedal (C):
6~13 mm (0.2362~0.5118 in.)
Distance
between clutch pedal and toe board (D):
39 mm (1.5354 in.)
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3. |
If the clutch pedal's free play and the
distance between the clutch pedal which is disconnected from the
master cylinder and the floor board, do not meet with the standard
values, it may be the cause, either air in the hydraulic system or a
faulty the clutch master cylinder. Bleed the air or disassemble and
inspect the master cylinder or
clutch. |
Bleeding
Use the specified fluid. Avoid mixing
different brands of fluid. |
Specified
fluid: SAE J1703 (DOT 3 or DOT
4)
|
1. |
Loosen the bleeder screw(B) at the clutch
release cylinder(A).

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2. |
Pump the clutch pedal slowly until all air is
expelled. |
3. |
Hold the clutch pedal down until the bleeder
is retightened. |
4. |
Refill the clutch master cylinder with the
specified fluid.
The rapidly-repeated operation of the
clutch pedal in B-C range may disrupt the release cylinder's
position. During the bleeding operation, press the clutch
pedal to the floor after it returns to the "A"
point. |

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