•
|
Put on gloves to protect your
hands. |
•
|
Take care not to body surface and other
parts. | |
1. |
Remove the following parts
A. |
Rear seat assembly
(Refer to the BD group - "Rear
Seat") |
B. |
Rear door scuff trim
(Refer to the BD group - "Interior
Trim") |
C. |
Transverse trim
(Refer to the BD group - "Interior
Trim") |
D. |
Luggage side trim
(Refer to the BD group - "Interior
Trim") |
E. |
Rear pillar trim
(Refer to the BD group - "Interior
Trim") | |
2. |
Loosen the quarter fixed glass (A) mounting
nut.

|
3. |
Cut out the sealant using the sealant cutting
tool [A(09801-311000)].
•
|
Do not scrape down to the painted
surface of the body; damaged paint will interfere with
proper bonding. |
•
|
Remove the rubber dam and
fastereners from the
body. |
•
|
Mask off surrounding surfaces
before
painting. | | |
4. |
Remove the quarter fixed
glass. |
1. |
With a putt knife, scrape the old adhesive
smooth to a thickness of about 2mm (0.08 in.) on the bonding surface
around the entire quarter fixed glass flange.
A. |
Do not scrape down to the painted
surface of the body; damaged paint will interfere with proper
bonding. |
B. |
Mask off surrounding surfaces before
painting. |
C. |
Remove the fasteners from the
body. | |
2. |
Clean the body bonding surface with a sponge
dampened in alcohol. After cleaning, keep oil, grease and water from
getting on the surface. |
3. |
With a sponge, apply a light coat of glass
primer along the edge of the quarter fixed glass as shown, then
lightly wipe it off with gauze or cheese cloth :
A. |
Do not apply body primer to the quarter
fixed glass, and do not get body and glass primer sponges
mixed up. |
B. |
Never touch the primed surfaces with
your hands. If you do, the adhesive may not bond to the
quarter fixed glass properly, causing a leak after the quarter
fixed glass in installed. |
C. |
Keep water, dust, and abrasive materials
away from the primed
surface. | |
4. |
With a sponge, apply a light coat of body
primer to the original adhesive remaining around the flange. Let the
body primer dry for at least 10 minutes.
A. |
Do not apply glass primer to the body,
and be careful not to mix up glass and body primer
sponges. |
B. |
Never touch the primed surfaces with
your
hands. | |
5. |
Pack adhesive into the cartridge without air
pockets to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of sealant around the edge of the
quarter fixed glass (A) as shown. Apply the adhesive within 30
minutes after applying the glass primer. Make a slightly thicker
bead at each corner.

|
6. |
Install the quarter fixed
glass. |
7. |
Let the adhesive dry for at least one hour,
then spray water over the quarter fixed glass and check for leaks.
If a leak occurs, let it dry, then seal with sealant :
A. |
Let the vehicle stand for at least four
hours after quarter fixed glass installation. If the vehicle
must be driven within 4 hours, it must be driven
slowly. | |
8. |
Reinstall all remaining removed
parts. |
9. |
Installation the following items.
A. |
Rear seat assembly
(Refer to the BD group - "Rear
Seat") |
B. |
Rear door scuff trim
(Refer to the BD group - "Interior
Trim") |
C. |
Transverse trim
(Refer to the BD group - "Interior
Trim") |
D. |
Luggage side trim
(Refer to the BD group - "Interior
Trim") |
E. |
Rear pillar trim
(Refer to the BD group - "Interior
Trim") | | |