Parking Brake Pedal [Foot type]
1. |
Remove the crash pad lower panel. (Refer to
the Body group-crash pad) |
2. |
Remove the junction box. (Refer to the Body
Electrical System group - Fuses and
Relays) |
3. |
Disconnect the parking brake switch connector
(A).

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4. |
Remove the parking brake pedal mounting bolts
(A) and nut.(B)

|
5. |
Remove the parking brake cable mounting
bolts. |
6. |
Remove the parking brake cable adjusting
nut(A) and the fixing clip(B), and then remove the parking brake
pedal.

|
7. |
Remove the floor console. (Refer to the Body
group - Console) |
8. |
Remove the floor console bracket.

|
9. |
Remove the parking brake cable fixing clip(A)
and bolts.

|
10. |
Loosen the adjusting nut(A) and then remove
the front parking brake cable.

|
11. |
Raise the vehicle, and make sure it is
securely supported. |
12. |
Remove the parking brake cable (A) after
removing the retaining ring (B).

|
13. |
Loosen the parking brake cable bracket bolts
and remove the rear parking brake
cable. |
Parking Brake Lever [Hand type]
1. |
Remove the floor console. (Refer to the Body
group - Console) |
2. |
Remove the floor console bracket.

|
3. |
Disconnect the connector(A) of parking brake
switch. |
4. |
Loosen the adjusting nut(A) and remove the
parking brake cables.

|
5. |
Remove the parking brake lever assembly after
removing the 4 bolts(A) as shown below.

|
6. |
Raise the vehicle and make sure it is securely
supported. |
7. |
Remove the parking brake cable(A) after
removing the retaining(B).

|
8. |
Loosen the parking brake cable braket bolts
and remove the parking brake cable. |
Parking Brake Shoe [2WD]
1. |
Raise the vehicle, and make sure it is
securely supported. |
2. |
Remove the rear tire and
wheel. |
3. |
Remove the rear brake caliper and Rear disc
brake.
(Refer to "Rear disc brake
removal") |
4. |
Remove the parking brake cable (B), after
removing the clip (A).

|
5. |
Remove the shoe hold down pin (A) and the
spring (B) by pressing and rotating the spring.

|
6. |
Remove the adjuster assembly (B) and the lower
return spring (A).

|
7. |
Remove the upper return spring (C) and the
brake shoes (D). |
8. |
Remove the operating lever assembly
(E). |
Parking Brake Shoe [4WD]
1. |
Raise the vehicle, and make sure it is
securely supported. |
2. |
Remove the rear tire and wheel, then remove
the brake caliper. (Refer to "Rear disc brake
removal") |
3. |
Remove the rear brake disc by loosening the
screws (A).

|
4. |
Remove the rear hub unit bearing
(A).

|
5. |
Remove the shoe hold down pin (A) and the
spring (B) by pushing the retainer spring and turning the
pin.

|
6. |
Remove the adjuster assembly (A) and the
return spring (B).

|
7. |
Remove the parking brake cable (B) from the
brake shoe (A).

|
8. |
Remove the strut (C) and the strut spring
(D).

|
9. |
Remove the brake
shoe. |
10. |
Remove the parking brake cable retaining (B),
from the parking brake cable (A).

|
Parking Brake Shoe [2WD]
1. |
Install the operating lever assembly
(E).

|
2. |
Install the upper return spring (C) and the
brake shoes (D). |
3. |
Install the adjuster assembly (B) and the
lower return spring (A).

|
4. |
Install the shoe hold down pin (A) and spring
(B) by pressing and rotating the spring.
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|
5. |
Install the parking brake cable (B), then
install the clip (A).

|
6. |
Install the rear brake disc, then adjust the
rear brake shoe clearance.
(1) |
Remove the plug from the
disc. |
(2) |
Rotate the toothed wheel of adjuster by
a screw driver until the disc is not moving, and then return
it by 4 notches in the opposite
direction. | |
7. |
Install the brake caliper assembly. (Refer to
"Rear brake installation") |
8. |
Install the tire and wheel, after installing
the plug on the disc. |
9. |
If the parking brake shoe or the brake disc
are replaced a newly one, perform the brake shoe bed-in
procedure.
(1) |
Hand type - While operating the arking
brake pedal for 68.6N (7kgf, 15.4 lbf) effort, drive the
vehicle 500 meters (0.31 miles) at the speed of 30kph (18.6
mph).
Foot type - While operating the parking
brake lever for 147N (15kgf, 33 lbf) effort, drive the vehicle
500 meters (0.31 miles) at the speed of 30kph (18.6
mph). |
(2) |
Repeat the above procedure more than
three times. |
(3) |
Must be held on 20% uphill.
After adjusting parking brake,
notice following matter;
1. |
Must be free from troubles
when the parking pedal is operated at 686.5 N (70
kgf, 154 lbf). |
2. |
Check that all parts move
smoothly. |
3. |
The parking brake indicator
lamp must be on after the parking pedal is worked
and must be off after the pedal is
released. | | | |
Parking Brake Shoe [4WD]
1. |
Install the brake shoe(A) to the back
plate(B).

|
2. |
Install the shoe hold down pin(C) and the
spring(D) by pushing the retainer spring (D) and turning the
pins. |
3. |
After installing the strut (A) and upper
return spring (B), install the adjuster assembly (C) and the lower
return spring (D).

|
4. |
Install the parking brake cable (A), then
install the retaining (B).

|
5. |
Apply a coating of the specified grease to
each sliding parts of parking brake as shown.
Specified
grease :
Multi purpose grease SAE J310, NLGI
No.2
|

|
6. |
Install the rear brake disc, then adjust the
rear brake shoe clearance.
(1) |
Remove the plug from the
disc. |
(2) |
Rotate the toothed wheel of adjuster by
a screw driver until the disc is not moving, and then return
it by 4 notches in the opposite
direction. | |
7. |
Install the brake caliper. (Refer to "Rear
brake installation") |
8. |
Install the tire and
wheel. |
9. |
If the parking brake shoe or the brake disc
are replaced a newly one, perform the brake shoe bed-in
procedure.
(1) |
Hand type - While operating the arking
brake pedal for 68.6N (7kgf, 15.4 lbf) effort, drive the
vehicle 500 meters (0.31 miles) at the speed of 30kph ( 18.6
mph).
Foot type - While operating the parking
brake lever for 147N (15kgf, 33 lbf) effort, drive the vehicle
500 meters (0.31 miles) at the speed of 30kph ( 18.6
mph). |
(2) |
Repeat the above procedure more than
three times. |
(3) |
Must be held on at 20%
uphill.
After adjusting parking brake,
notice following matter;
1. |
Must be free from troubles
when the parking pedal is operated at 686.5 N (70
kgf, 154 lbf). |
2. |
Check that all parts move
smoothly. |
3. |
The parking brake indicator
lamp must be on after the parking pedal is worked
and must be off after the pedal is
released. | | | |
Parking Brake Lever [Hand Type]
1. |
Install the parking brake lever assembly, then
tighten the mounting bolts(A).

|
2. |
Apply a coating of the specified grease to
each sliding parts (A) of the ratchet plate or the ratchet
pawl.
Specified
grease :
Multi purpose grease SAE J310, NLGI
No.2
|

|
3. |
Install the parking brake cable adjuster, then
adjust the parking brake lever stroke by turning adjusting nut
(A).
Parking brake
lever stroke :
6 cliks (Pull the lever with
20kgf)
|
After repairing the parking brake shoe,
adjust the brake shoe clearance, and then adjust the parking
brake lever stroke. (Refer to "Parking brake shoe
installation") |


|
4. |
Release the parking brake lever fully, and
check that parking brakes do not drag when the rear wheels are
turned. Readjust if necessary. |
5. |
Make sure that the parking brakes are fully
applied when the parking brake lever is pulled up
fully. |
6. |
Reconnect the connector of parking brake
switch.
Inspect the continuity of parking brake
switch. |
When the brake lever is pulled :
continuity
When the brake lever is released : no
continuity
| |
7. |
Install the floor console. (Refer to Body
group - "Floor console") |
Parking Brake Pedal [Foot type]
1. |
Install the parking brake
cable. |
2. |
Install the holding clip (B) and the cable
adjusting nut(A) after fixing the parking brake cable.

|
3. |
Install the parking brake pedal, and then
install the parking brake pedal mounting bolts (A) and
nut(B).

|
4. |
Adjust the parking brake pedal stroke by
turning the adjusting nut (A).
(1) |
Operate the parking brake pedal through
a full stroke over 3 times for setting the parking
cables. |
(2) |
Adjust the adjusting nut (A) for parking
brake pedal stroke 4notches when operating effort is
196N(20kgf.44lb).

1. |
The parking brake adjustment
must be carried out after adjusting the rear
shoe. |
2. |
After adjusting parking
brake, notice following
matter. |
1) |
Must be free from clearance
between adjusting nut and
pin. |
2) |
Check securely that the
brake is not
dragging. | | | |
5. |
Reconnect the parking brake switch
connector(A).

|
6. |
Install the juncting box. (Refer to the Body
Electrical System group - Fuses and
Relays) |
7. |
Install the crash pad lower panel. (Refer to
Body group - Crash pad) |
Parking Brake Shoe Clearance Adjustment
1. |
Raise the vehicle, and make sure it is
securely supported. |
2. |
Remove the rear tire and
wheel. |
3. |
Remove the plug from the disc.

|
4. |
Rotate the toothed wheel of adjuster by a
screw driver until the disc is not moving, and then return it by 4
notches in the opposite direction. |
5. |
Install the rear wheel & tire after
installing the plug on the disc. |
Parking Brake Pedal Stroke Adjustment
1. |
Operate the parking brake pedal through a full
stroke over 3 times for setting the parking
cables. |
2. |
Adjust the adjusting nut(A) for parking barke
pedal stoke 4 notches when operating effort is 196N(20kgf,
44lbf)

1. |
The parking brake adjustment must
be carried out after adjusting the rear
shoe. |
2. |
After adjusting parking brake,
notice following
matter. |
1) |
Must be free from clearance
between adjusting nut and
pin. |
2) |
Check securely that the brake is
not
dragging. | | |
Parking Brake Lever Stroke Adjustment
1. |
Raise the vehicle, and make sure it is
securely supported. |
2. |
Remove the floor console
pad. |
3. |
Adjust the parking brake lever stroke by
turning adjusting nut (A).
Parking brake
lever stroke :
6 cliks (Pull the lever with
20kgf)
|
After repairing the parking brake shoe,
adjust the brake shoe clearance, and then adjust the parking
brake lever stroke. (Refer to "Parking brake shoe
installation") |


|
4. |
Release the parking brake lever fully, and
check that parking brakes do not drag when the rear wheels are
turned. Readjust if necessary. |
5. |
Make sure that the parking brakes are fully
applied when the parking brake lever is pulled up
fully. |
6. |
Install the floor console.
| |