Transfer oil should be
inspected and refilled every 30 months or 37,500 miles.
Tightening torque
Oil drain pulg(A) :
39.2~58.8N.m (4.0~6.0kgf.m,
28.9~43.4lb-ft)
Filler pulg(B) :
39.2~58.8N.m (4.0~6.0kgf.m,
28.9~43.4lb-ft)
|

1. |
Transfer oil is not replaced in normal
condition.But it shoud be replaced every 75,000 miles in severe
driving conditions. |
Severe driving conditions
1. |
Driving in dusty, rough
roads |
2. |
Drivng in mountains
areas |
3. |
Driving for patrol car, taxi, commercial
car or vehicle towing |
|
Transfer oil should be replaced if the
transfer assembly is fall into the
water. |
1. |
Disconnect the (-) terminal from the battery.
|
3. |
Remove the front muffler
|
4. |
Remove the propeller shaft
bolts.(A-4ea)
Tightening
torque :
49.0~68.6N.m (5.0~7.0kgf.m,
36.2~50.6lb-ft)
|
Install the propeller shaft to be near
runout marking (Transfer assembly 1ea, Propeller shaft 1ea)
each other. |

|
5. |
Remove the right driveshaft (passanger side)
from the transfer case. (Refer to "Drive shaft" in DS group)
|
6. |
Remove the roll lod bracket(C) after removing
bolt(A,B).
Tightening
torque :
(A) 107.9~127.5N.m (11~13kgf.m,
79.6~94.1lb-ft)
(B) 49.0~63.7N.m (5.0~6.5kgf.m,
36.2~47.0lb-ft)
|

|
7. |
Remove the transfer case up and down mounting
bolt (A-4ea, B-1ea).
Tightening
torque :
(A, B) 60.8~65.7N.m (6.2~6.7kgf.m,
44.8~48.5lb-ft)
|


|
8. |
Remove the transfer case with the lever after
supporting the transfer case with a
jack. |
1. |
Installation is the reverse of removal.
|
• |
Be careful not to damage the O-ring (A). If
the O-ring take damage, replace new
one. |
• |
Smear involute splines (B) all covering with
molybdenum type high pressure grease.
TECHLUBE MEGAMAX - ALPHA OR
EQUIVALENT
| |
