Door Trim Replacement
•
|
When prying with a flat-tipped
screwdriver, wrap it with protective tape, and apply
protective tape around the related parts, to prevent
damage. |
•
|
Put on gloves to protect your
hands. | |
1. |
Using a screwdriver or remover, remove the
delta inner cover (A).

|
2. |
After loosening the mounting screw, then
remove the door inside handle housing
(B). |
3. |
Loosen the mounting screws, then remove the
door trim (A).

|
4. |
Push the lock pin (A), disconnect the power
window connector (B).

|
5. |
Installation is the reverse of
removal.
•
|
Make sure connectors are connected
properly and each rod is connected securely.
|
•
|
Make sure the door locks/unlocks
and opens/closes properly.
|
•
|
Replace ant damaged
clips. | | |
Inside Handle Replacement
2. |
Remove the door screen (A).

|
3. |
After loosening the mounting screws, then
remove the inside handle (A).

|
4. |
Disconnect the inside handle cable
(B).

|
5. |
Installation is the reverse of
removal.
•
|
Make sure the door locks/unlocks
and opens/closes properly.
| | |
Glass Replacement
1. |
Remove the following parts.
C. |
Door belt
weatherstrip |
D. |
Door delta molding
cover | |
2. |
After loosening the mounting nuts, then remove
the rear channel (A).
Tightening
torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1kgf.m 5.1 ~ 8.0
lb-ft )
|

|
3. |
Remove the glass mounting plug
hole.
•
|
Using the door switch to align the
mounting hole with the hole on the door
glass. |
•
|
If it is impossible, align the
hole by hand after removing the
motor. |
•
|
Be careful not to drop to glass
and scratch the glass
surface. | | |
4. |
Carefully adjust the glass (B) until you can
see the bolts, then loosen them. Separate the glass from the glass
run and carefully pull the glass out through the window
slot.
Tightening
torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1kgf.m 5.1 ~ 8.0
lb-ft )
|

|
5. |
Installation is the reverse the
removal.
A. |
Roll the glass up down to see if it move
freely without binding |
B. |
Adjust the position of the glass as
needed. |
C. |
Make sure the door locks/unlocks and
opens/closes properly. |
D. |
Replace ant damaged
clips | |
Speaker Replacement
2. |
Disconnect the speaker connector
(A). |
3. |
After loosening the mounting screws, then
remove the speaker (B).

|
4. |
Installation is the reverse of
removal.
•
|
Use sheet metal screws to secure
the speaker. |
•
|
Make sure the door locks/unlocks
and opens/closes properly.
|
•
|
Make sure the connector is
connected
properly. | | |
Power Window Motor Replacement
2. |
Remove the door
screen. |
3. |
Disconnect the connector (A)
|
4. |
After loosening the mounting screws, then
remove the power window motor (B).

|
5. |
Installation is the reverse of
removal.
•
|
Grease should be applied to areas
where there is rotational parts and
springs. |
•
|
Roll the glass up and down to see
if it move freely without
binding. |
•
|
Make sure the door locks/unlocks
and opens/closes properly.
| | |
Outside Handle Replacement
1. |
Disconnect cap, loosen the mounting bolt.
|
2. |
Remove the handle cover (A).
Tightening
torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1kgf.m, 5.1 ~
8.0 lb-ft )
|

|
3. |
Remove the outside handle (A), by sliding it
rearward.

|
4. |
Installation is the reverse of
removal.
•
|
Roll the glass up and down to see
if it move freely without
binding. |
•
|
Make sure the door locks/unlocks
and opens/closes properly.
| | |
Door Module Assembly Replacement
1. |
Remove the following parts.
|
2. |
Loosen the mounting screw (A).

|
3. |
After loosening the mounting nuts, then remove
the rear channel (A).
Tightening
torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~
8.0 lb-ft)
|

|
4. |
Loosen the door module mounting bolts and
latch mounting screws. |
5. |
Remove the door module (A).
Tightening
torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~
8.0 lb-ft)
|

|
6. |
Disconnect the connector (A) and power window
motor connecter (B) |
7. |
Remove the wiring mounting clip.

|
8. |
Installation is the reverse of
removal.
•
|
Grease should be applied to areas
where there is rotational parts and
springs. |
•
|
Roll the glass up and down to see
if it move freely without
binding. |
•
|
Make sure the door locks/unlocks
and opens/closes properly.
| | |
Glass Adjustment
•
|
Check the glass run channel for damage
or deterioration, and replace them
necessary. | |
1. |
Remove the rear door
trim. |
2. |
Remove the door
screen. |
3. |
Carefully adjust the glass (A) until you can
see the bolt, then loosen them. Separate the glass from the glass
run and carefully pull the glass out through the window
slot.

|
4. |
Check that the glass moves
smoothly. |
5. |
Raise the glass fully, and check for
gaps.
Check that the glass contacts the glass run
channel evenly. |
Door Striker Adjustment
Make sure the door
latches securely without slamming it. If necessary adjust the striker (A):
The striker nuts are fixed. The striker can be fine adjusted up or down,
and in or out.
1. |
Loosen the screws (B) just enough for the
striker to move.
Tightening
torque (B) :
8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~
10.1 lb-ft )
|

|
2. |
Tap on the striker with a plastic hammer to
adjust the striker. The striker will not move much, but will give
some adjustment. |
3. |
Hold the outer handle out, and push the door
against the body to be sure the striker allows a flush fit. If the
door latches properly, tighten the screws and
recheck. |
Door Position Adjustment
•
|
After installing the door, check for a
flush fit with the body, then check for equal gaps between the
front, rear, and bottom, door edges and the body. Check that
the door and body edges are parallel. Before adjusting,
replace the mounting
bolts. | |
1. |
Place the vehicle on a firm, level surface
when adjusting the doors. |
2. |
Check that the door and body edges are
parallel.

|
3. |
Adjust at the hinges (A):
A. |
Loosen the door mounting bolts slightly,
and move the door IN or OUT until it aligns flush with the
body. |
B. |
Loosen the hinge mounting bolts
slightly, and move the door BACKWARD or FORWARD, UP or DOWN as
necessary to equalize the
gaps. |
C. |
Place a shop towel on the jack to
prevent damage to the door when adjusting the
door.
(Special service tool :
09793-21000) |
Tightening
torque :
(B)
: 34.3 ~ 41.2 N.m (3.5 ~ 4.2 kgf.m,
25.3 ~ 30.4 lb-ft)
(C)
: 9.8 ~ 19.6 N.m (1.0 ~ 2.0 kgf.m, 7.2
~ 14.5 lb-ft)
|

|
4. |
Grease the pivot portions of the hinges
indicated. |
5. |
Check for water
leaks. | |