Glass Replacement
2. |
Loosen the mounting screw (A).

|
3. |
After loosening the mounting screws, then
remove the glass (A).
•
|
Do not damage the
screw. | |

|
4. |
Installation is the reverse of
removal. |
Motor Replacement
1. |
Remove the roof trim.
(Refer to the BD group - "Roof
Trim") |
2. |
Disconnect the connector
(B). |
3. |
Remove the panoramaroof motor after removing
screws from the motor (A).

|
4. |
Installation is the reverse of
removal.
•
|
Make sure to initialize the
motor. | | |
Wind Deflector Replacement
2. |
Using a star wrench, the wind deflector (A)
loosening the mounting screw.
•
|
Do not damage the
screw. | |

|
3. |
After loosening the mounting screws, then
remove the wind deflector (A).

|
4. |
Installation is the reverse of
removal. |
Roll Blind Replacement
2. |
Remove the mechanism rail assembly loosening
the mounting screw, and then remove the mechanism rail assembly
(A).
•
|
Do not damage the
screw. | |

|
3. |
Cut the tension wire (A) to prevent the
injury.

|
4. |
After loosening the roll blind mounting screws
and removing the rivet, remove the roll blind (A).
•
|
Do not damage the
screw. | |

|
1. |
Installation is the roll blind
(A).
•
|
Insert the part of fabric both
ends to
guide. | |

|
2. |
Install the wire (A) in arrow
direction.

|
3. |
Install the wire (B) in arrow
direction.
•
|
Insert the wire into the cover
completely when
installing. | |

|
4. |
Pull the wire (A) as below
picture. |
5. |
Lay down the wire (A) slowly after removing
the clip (B).

•
|
Satisfy the coherence condition of
roll blind is 6.9~25.5 N.m ( 0.7~2.6 kgf.m, 5.1~18.8
lb-ft
) | | |
Front Fixed Glass Replacement
1. |
Using a screwdriver or remover, remove the
roof rack cover (A). |
2. |
After loosening the mounting nuts, then remove
the roof rack (B). |
3. |
Using a screwdriver or remover, remove the
molding (C).

|
4. |
Disconnect front fixed glass weatherstrip
(A).
•
|
Replace any damage front fixed
glass
weatherstrip. | |

|
5. |
Open the space between chassis and front rixed
glass using flathead screwdriver, and then cut the sealant of rear
and side using a tool (09816-2P130) (A).

|
6. |
Open the space between chassis and front fixed
glass using flathead screwdriver, and then cut the sealant (B) of
edge using a cutter knife (A).

|
7. |
Remove the front fixed glass (A).

|
•
|
Do not reuse the fixed
glass. | |
1. |
With a knife, scrape the old adhesive smooth
to a thickness of about 2mm (0.08 in.) on the bonding surface around
the entire panoramaroof opening flange :
A. |
Do not scrape down to the painted
surface of the body; damaged paint will interfere with proper
bonding. |
B. |
Remove the rubber dam and fasteners from
the body. |
C. |
Mask off surrounding surfaces before
painting. |

|
2. |
With a sponge, apply a light coat of body
primer to the original adhesive remaining around the windshield
opening flange. Let the body primer dry for at least 10 minutes
:
A. |
Do not apply glass primer to the body,
and be careful not to mixup glass and body primer
sponges. |
B. |
Never touch the primed surfaces with
your hands. |
C. |
Mask off the dashboard before painting
the flange. |

|
3. |
Pack adhesive into the cartridge without air
pockets to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of sealant (B) around the edge of the
panoramaroof frame as shown. Apply the adhesive within 30 minutes
after applying the glass primer. Make a slightly thicker bead at
each corner.

|
4. |
Insert the SST (09816-2S100) (B) between the
fixed glass and each panel side to install the fixed glass (A) as
shown below picture.

|
5. |
Check the Clearance and gap for each side
after installing the panoramaroof.
|
Section
|
Gap
|
Clearance
|
Front edge
|
A-A
|
5mm (0.1969
in.)
|
0mm
|
Rear edge
|
B-B
|
7mm (0.2756
in.)
|
1.2mm (0.0472
in.)
|
Side edge
|
C-C
|
0mm
|
0mm
|

|
6. |
Install the roof molding
(C). |
7. |
Install the roof rack (B) and roof rack cover
(A).

|
Panoramaroof Assembly Replacement
1. |
Remove the following items :
A. |
Front seat
(Refer to the BD group - "Fron
Seat") |
B. |
Rear seat
(Refer to the BD group - "Rear
Seat") |
C. |
Interior trim
(Refer to the BD group - "Interior
Trim") |
D. |
Roof trim
(Refer to the BD group - "Roof
Trim") |
E. |
Roof rack & Roof
molding
(Refer to the BD group - "Body Side
Moldings") |
•
|
To protect the interior, cover the
interior before starting removing the
panoramaroof. | | |
2. |
Remove the panoramaroof panel mounting bracket
(A) loosening the mounting bolts.
Tightening
torque :
19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~
21.7lb-ft)
|

|
3. |
Remove the panoramaroof mounting nuts
(A).
Tightening
torque :
19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~
21.7lb-ft)
|

|
4. |
Disconnect the ground wire (A) by removing the
bolt.
Tightening
torque :
10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.0 ~
10.1lb-ft)
|

|
5. |
Disconnect the connector(A) and wiring
(B).

|
6. |
Open the space between chassis and
panoramaroof using flathead screwdriver, and then cut the sealant of
edge using a tool (09816-2P130) (A).

•
|
Be careful not to damage the
panoramaroof when incerting tools between the chassis
and
panoramaroof. | | |
7. |
Open the space between chassis and
panoramaroof using flathead screwdriver, and then cut the sealant of
front using a tool (09816-2P121, 09816-2P122) (B).
•
|
This blade has a inclination to
push upward.
(09816-2P121,
09816-2P122) |
•
|
This blade has a inclination to
push downward. (09816-2P123,
09816-2P124) | |

|
8. |
Open the space between chassis and
panoramaroof using flathead screwdriver, and then cut the sealant of
side using a tool (09816-2P121, 09816-2P122) (B).
•
|
This blade has a inclination to
push upward.
(09816-2P121,
09816-2P122) |
•
|
This blade has a inclination to
push downward. (09816-2P123,
09816-2P124) | |

|
9. |
Open the space between chassis and
panoramaroof using flathead screwdriver, and then cut the sealant of
rear using a tool (09816-2P121, 09816-2P122) (B).

|
10. |
Cut the tape between the panoramaroof and the
body. Remove the panoramaroof (A).
•
|
When removing and installing the
panoramaroof, an assistant is
necessary. | |

|
1. |
With a knife, scrape the old adhesive smooth
to a thickness of about 2mm (0.08 in.) on the bonding surface around
the entire panoramaroof opening flange:
A. |
o not scrape down to the painted surface
of the body; damaged paint will interfere with proper bonding.
|
B. |
Remove the rubber dam and fasteners from
the body. |
C. |
Mask off surrounding surfaces before
painting. |

|
2. |
Clean the body bonding surface with a sponge
dampened in alcohol. After cleaning, keep oil, grease and water from
getting on the clean surface.

|
3. |
With a sponge, apply a light coat of body
primer to the original adhesive remaining around the windshield
opening flange. Let the body primer dry for at least 10
minutes:
A. |
Do not apply glass primer to the body,
and be careful not to mixup glass and body primer sponges.
|
B. |
Never touch the primed surfaces with
your hands. |
C. |
Mask off the dashboard before painting
the flange. |

|
4. |
Apply a light coat of glass primer to the
outside of the fasteners.
A. |
Never touch the primed surface with your
hand. If you do, the adhesive may not bond to the glass
properly, causing a leak after the windshield glass is
installed. |
B. |
Do not apply body primer to the
glass. |
C. |
Keep water, dust, and abrasive materials
away from the primer. |

|
5. |
Pack adhesive into the cartridge without air
pockets to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of sealant (B) around the edge of the
panoramaroof (A) as shown. Apply the adhesive within 30 minutes
after applying the glass primer. Make a slightly thicker bead at
each corner.

|
6. |
Installation is the panoramaroof.
•
|
When removing and installing the
panoramaroof, an assistant is
necessary. | |

|
7. |
Install the nuts (A) to the
panormaroof.
Tightening
torque :
19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~
21.7lb-ft)
|

|
8. |
Install the bolts (A), to the panoramaroof
panal mounting bracket.
Tightening
torque :
19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~
21.7lb-ft)
|

|
9. |
Insert the SST (09816-2S100) (B) between the
fixed glass and panel side to install the fixed glass (A) as shown
below picture.

|
10. |
Check the Clearance and gap for each side
after installing the panoramaroof.
|
Section
|
Gap
|
Clearance
|
Front edge
|
A-A
|
5mm (0.1969
in.)
|
0mm
|
Rear edge
|
B-B
|
5mm (0.1969
in.)
|
2mm (0.0787
in.)
|
Side edge
|
C-C
|
6mm (0.2362
in.)
|
1.2mm ( 0.0472
in.)
|

|
11. |
Scrape or wipe the excess adhesive off with a
putty knife or towel. To remove adhesive from a painted surface or
the windshield, wipe with a soft shop towel dampened with alcohol.
|
12. |
Let the adhesive dry for at least one hour,
then spray water over the roof and check for leaks. If a leak
occurs, let it dry, then seal with sealant :
A. |
Let the vehicle stand for at least four
hours after windshield installation. If the vehicle must be
driven within 4 hours, it must be driven
slowly. |
B. |
Keep the windshield dry for the first
hour after
installation. | |
13. |
Reinstall all remaining removed parts. Install
the rearview mirror after the adhesive has dried thoroughly. Advise
the customer not to do the following things for two the three
days:
A. |
Slam the door with all the windows
rolled up. |
B. |
Twist the body excessively (such as when
going in and out of driveways at an angle or driving over
rough, uneven roads).
| |
14. |
Installation the following items.
A. |
Front seat
(Refer to the BD group - "Front
Seat") |
B. |
Rear seat
(Refer to the BD group - "Rear
Seat") |
C. |
Interior trim
(Refer to the BD group - "Interior
Trim") |
D. |
Roof trim
(Refer to the BD group - "Roof
Trim") |
E. |
Roof rack & Roof
molding
(Refer to the BD group - "Body Side
Moldings") | |
Inspect Glass Alignment
1. |
Check for abnormal noise or bending during
operation. |
2. |
With the sunroof fully closed, check for water
leakage. |
3. |
The roof panel (A) should be even with the
glass (B) weatherstrip, to within the standard value "E" all the way
around. If not, make the following adjustment.
Standard value
"E" [mm(inch)]
Front edge
: 1.2 mm (0.0472 in.)
Rear edge
: 1.0 mm (0.0394
in.)
|

|
4. |
If the position is not as specified, lightly
loosen the glass adjusting screws (A) to adjust the glass height and
tighten it.

|
How To Initialize Motor
Whenever the battery is
disconnected, discharged or the related fuse is replaced or reinstalled,
the panoramaroof system must be reset according to the procedure
below.
1. |
Turn the ignition key to the ON position and
then close the panoramaroof
completely. |
2. |
Release the panoramaroof control lever.ing the
switch) |
3. |
Press and hold the CLOSE button for more than
10 seconds until the sunroof has moved
slightly. |
4. |
Release the panoramaroof control
lever. |
5. |
Press and hold the CLOSE button once again
until the sunroof do as follows.
A. |
Tilt → Slide Open → Slide
Close
Then, release the
lever. | |
6. |
Reset procedure of panorama system is
finished. |
When To Initialize The Motor
1. |
At the time of
manufacture. |
2. |
If the Initial setting is erased due to loss
of power. |
3. |
After using the manual
handle. |
Operating The Panoramaroof Emergency
Handle
1. |
Use the panoramaroof emergency handle to close
and open the panoramaroof manually for the following case
only.
A. |
To close the panoramaroof before driving
a vehicle in arainy day or on the highway if the panoramaroof
can not be closed due to failure of the panoramaroof motor or
controller. | |
2. |
Operating method
A. |
Remove the overhead
console |
B. |
Push the emergency handle up into the
hexagonal drive of the panoramaroof motor. You must push hard
enough to disengage the motor clutch; otherwise the emergency
handle will slip due to incomplete fit in the
motor. |
C. |
Carefully turn the emergency handle
clockwise to close the
panoramaroof. |
D. |
After closing the panoramaroof, wiggle
the handle back and forth as you remove the tool from the
motor, to ensure the motor clutch
reengages. |
E. |
A 5mm hex socket may be used in place of
the emergency handle, with a” Speeder” type
handle. |
•
|
Do not use power tools to operate
the panoramaroof.
Damaged to the components may
occur.
| |

| |