Service Adjustment
Procedure |
Stop Lamp Switch
1. |
Disconnect the 2P connector from the stop lamp
switch. |
2. |
Remove the stop lamp
switch. |
3. |
Check for continuity between the terminals
according to the table.
Clutch pedal
position
|
Stop lamp
switch
|
Continuity
|
Released
|
Pressed
|
YES
|
Pressed
|
Released
|
NO
|
If the continuity is not as specified, replace
the stop lamp switch.
If OK, install the stop lamp switch and adjust
the pedal height.
Tightening
torque :
7.8~9.8Nm (0.8~1.0kgf.m,
5.8~7.2lb-ft)
| |
Ignition Lock Switch
1. |
Disconnect 2P-connector from a ignition lock
switch. |
2. |
Disconnect the ignition lock switch. (if you
can install a tester with the switch fixed, this step can be
omissible) |
3. |
Check for continuity between terminals. (refer
to the table below)
Clutch pedal
position
|
Ignition lock
switch
|
Continuity
|
Released
|
Released
|
NO
|
Pressed
|
Pressed
|
YES
|
If there is difference between what tested and
the table above, replace the ignition lock switch with a new
one.
If not, install the ignition lock switch and
adjust the clutch pedal.
Tightening
torque :
7.8~9.8N.m (0.8~1.0kgf.m,
5.8~7.2lb-ft)
| |
Concentric Slave Cylinder Air Bleeding
Procedure
1. |
After disconnecting a cap from the concentric
slave cylinder air bleeder, insert a vinyl hose in the
plug. |
2. |
Loosening the plug screw, press and release
the clutch pedal about 10 times.
Hold the air bleeder body not to rotate
with a spanner(A). The holding is needed when the plug
loosened or
tightened. | |
3. |
Tighten the plug during the clutch pedal
pressed. Afterwards, raise the pedal with a hand.
Tightening
torque :
6.8~9.8 N.m (0.7~1.0 kgf.m, 9.2~13.3
lb-ft)
| |
4. |
After pressing the clutch pedal 3 times more,
loosen the plug and retighten it with the pedal pressed. Raise it
again, then. |
5. |
Repeat the step 4 two or three times. (until
there is no bubble in the fluid)

|
1. |
Do not clamp the pipe of a concentric
slave cylinder. |
2. |
Be careful not to damage
O-rings. | |
Clutch Pedal And Ignition Lock Switch
•
|
Inspect a ignition lock
switch. |
•
|
Remove the driver's seat mat to adjust a
clutch pedal. |
•
|
No gap between a clutch master cylinder
pistion and push rod can cause clutch
slip. | |
1. |
Loosen and draw out the bolt until it is off
the pedal surface. |
2. |
Push and pull a clutch master cylinder push
rod to satisfy the specification below.
Specification:
Clutch pedal stroke : 147~153 mm
(5.7874~6.0236 in.)
Clutch pedal free play : 6~13 mm
(0.2362~0.5118 in.)
Clutch pedal distance : 167 mm (6.5748
in.)
| |
3. |
With no pressure on a clutch pedal, tighten
the bolt until it contacts on the
pedal. |
4. |
Fix the bolt with a
nut. |
5. |
Press the clutch pedal to the seat
ground. |
6. |
Adjust the ignition lock switch position with
the pedal a little(3~5mm) raised. |
7. |
Install the ignition lock switch
firmly.
Tightening
torque :
7.8~9.8N.m (0.8~1.0kgf.m,
5.8~7.2lb-ft)
| |