Front Door Trim Replacement
•
|
When prying with a flat-tipped
screwdriver, wrap it with protective tape, and apply
protective tape around the related parts, to prevent
damage. |
•
|
Put on gloves to protect your
hands. | |
1. |
Using a screwdriver or remover, remove the
quadrant inner cover (A). |
2. |
Disconnect the tweeter speaker connector
(B).

|
3. |
After loosening the mounting screws, then
remove the door inside handle housing
(B). |
4. |
After loosening the mounting screws, then
remove the door trim (A).

|
5. |
Push the lock pin (A), disconnect the
connectors (B).

|
6. |
Installation is the reverse of
removal.
•
|
Make sure connectors are connected
properly and each rod is connected securely.
|
•
|
Make sure the door locks/unlocks
and opens/closes properly.
|
•
|
Replace and damaged
clips. | | |
Inside Handle Replacement
2. |
Remove the door screen (A).
•
|
Replace ant damaged
screen. | |

|
3. |
After loosening the mounting screws, then
remove the inside handle (A).

|
4. |
Disconnect the inside handle cable
(B).

|
5. |
Installation is the reverse of
removal.
•
|
Make sure the door locks/unlocks
and opens/closes properly.
|
•
|
Replace ant damaged
clips. | | |
Glass Replacement
1. |
Remove the front door
trim. |
2. |
Remove the door
screen. |
3. |
Remove the glass mounting plug
hole.
•
|
Take care not to drop to glass and
scratch the glass
surface. | | |
4. |
Carefully adjust the glass (B) until you can
see the bolts, then loosen them. Separate the glass from the glass
run and carefully pull the glass out through the window
slot.
Tightening
torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1kgf.m 5.1 ~ 8.0
lb-ft )
|

|
5. |
Installation is the reverse of
removal.
•
|
Roll the glass up and down to see
if it move freely without
binding. |
•
|
Adjust glass position as
needed. |
•
|
Replace ant damaged
clips. |
•
|
Make sure the door locks/unlocks
and opens/closes properly.
| | |
Speaker Replacement
2. |
Remove the door
screen. |
3. |
After loosening the mounting screws, remove
the speaker (B). |
4. |
Disconnect the speaker connector
(A).

|
5. |
Installation is the reverse of
removal.
•
|
Use sheet metal screws to secure
the speaker. |
•
|
Replace ant damaged
clips. |
•
|
Make sure connectors are connected
properly and each rod is connected securely.
|
•
|
Make sure the door locks/unlocks
and opens/closes properly.
| | |
Power Window Motor Replacement
2. |
Remove the door
screen. |
3. |
Disconnect the connector (A), then loosen the
mounting screws. |
4. |
Remove the power window motor
(B).

|
5. |
Installation is the reverse of
removal.
•
|
Grease should be applied to areas
where there is rotational parts and
springs. |
•
|
Roll the glass up and down to see
if it move freely without
binding. |
•
|
Replace ant damaged
clips. |
•
|
Make sure the door locks/unlocks
and opens/closes properly.
| | |
Door Module Assembly Replacement
1. |
Remove the following parts :
|
2. |
Loosen the outside handle base mounting screw
(A).

|
3. |
Disconnect the outside handle connector
(A).

|
4. |
Loosen the module mounting
bolts. |
5. |
Loosen the latch mounting nuts, remove the
module (A).
Tightening
torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~
8.0 lb-ft)
|

|
6. |
Disconnect the connector (A) and
clip.

|
7. |
Installation is the reverse of
removal.
•
|
The area of whole parts should be
applied with sufficient
grease. |
•
|
Make sure connectors are connected
properly and each rod is connected securely.
|
•
|
Make sure the door locks/unlocks
and opens/closes properly.
|
•
|
Replace ant damaged
clips. | | |
Outside Handle Replacement
1. |
Remove the cap, loosen the mounting
bolt. |
2. |
Remove the outside handle cover
(A).
Tightening
torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1kgf.m 5.1 ~ 8.0
lb-ft )
|

|
3. |
Remove the outside handle (A), by sliding it
rearward.

|
4. |
Disconnect the outside handle connector
(A).

|
5. |
Installation is the reverse the
removal.
•
|
Make sure the door locks/unlocks
and opens/closes properly.
| | |
Glass Adjustment
•
|
Check the glass run channel for damage
or deterioration, and replace them
necessary. | |
2. |
Remove the door
screen. |
3. |
Carefully move the glass (A) until the glass
mounting bolt are visible, then loosen them.

|
4. |
Check that the glass moves
smoothly. |
Door Striker Adjustment
Make sure the door
latches securely without slamming it. If necessary adjust the striker (A):
The striker nuts are fixed. The striker can be fine adjusted up or down,
and in or out.
1. |
Loosen the screws (B) just enough for the
striker to move.
Tightening torque (B):
8.8 ~ 13.7 N.m (0.9 ~ 1.4 kgf.m, 6.5 ~
10.1 lb-ft )
|

|
2. |
Tap on the striker with a plastic hammer to
adjust the striker. The striker will not move much, but will give
some adjustment. |
3. |
Hold the outer handle out, and push the door
against the body to be sure the striker allows a flush fit. If the
door latches properly, tighten the screws and
recheck. |
Door Position Adjustment
•
|
After installing the door, check for a
flush fit with the body, then check for equal gaps between the
front, rear, and bottom, door edges and the body. Check that
the door and body edges are parallel. Before adjusting,
replace the mounting
bolts. | |
1. |
Place the vehicle on a firm, level surface
when adjusting the doors. |
2. |
Check that the door and body edges are
parallel.

|
3. |
Adjust at the hinges (A):
A. |
Loosen the door mounting bolts slightly,
and move the door IN or OUT until it aligns flush with the
body. |
B. |
Loosen the hinge mounting bolts
slightly, and move the door backward or forward, up or down as
necessary to equalize the gaps.
|
C. |
Place a shop towel on the jack to
prevent damage to the door when adjusting the
door.
(Special service tool :
09793-21000) |
Tightening
torque :
(B) :
34.3 ~ 41.2 N.m (3.4 ~ 4.2 kgf.m, 25.3
~ 30.4 lb-ft)
(C) :
9.8 ~ 19.6 N.m (1.0 ~ 2.0 kgf.m, 7.2 ~
14.5 lb-ft)
|

|
4. |
Grease the pivot portions of the hinges
indicated. |
5. |
Check for water
leaks. |