Veloster - 2012 FS - G 1.6 GDI

General Information
Engine Mechanical System
- General Information
- Engine And Transaxle Assembly
  - Engine Mounting — Components and Components Location
  - Engine And Transaxle Assembly — Repair procedures
- Timing System — Timing Chain
  - Components and Components Location
  - Repair procedures
- Cylinder Head Assembly — Cylinder Head
  - Components and Components Location
  - Repair procedures
- Cylinder Block
  - Components and Components Location
  - Repair procedures
- Cooling System
  - Coolant — Repair procedures
  - Thermostat
  - Water pump
    - Repair procedures
    - Troubleshooting
  - Radiator
    - Components and Components Location
    - Repair procedures
- Lubrication System
  - Oil Pump — Components and Components Location
  - Engine Oil — Repair procedures
  - Oil Pan — Repair procedures
  - Oil Pressure Switch — Repair procedures
- Intake And Exhaust System
  - Intake Manifold
    - Components and Components Location
    - Repair procedures
  - Exhaust Manifold
    - Components and Components Location
    - Repair procedures
  - Muffler
    - Components and Components Location
    - Repair procedures
Engine Electrical System
- General Information
- Ignition System
  - Description and Operation
  - Repair procedures
- Charging System
  - Description and Operation
  - Repair procedures
  - Alternator
    - Components and Components Location
    - Repair procedures
  - Battery
  - Battery Sensor — Description and Operation
- Starting System
  - Description and Operation
  - Repair procedures
  - Starter
    - Components and Components Location
    - Repair procedures
  - Starter Relay — Repair procedures
- Cruise Control System
  - Schematic Diagrams
  - Description and Operation
  - Troubleshooting
  - Cruise Control Switch
    - Schematic Diagrams
    - Repair procedures
Emission Control System
- General Information
- Crankcase Emission Control System
  - Schematic Diagrams
  - Repair procedures
  - Positive Crankcase Ventilation (PCV) Valve
    - Description and Operation
    - Repair procedures
- Evaporative Emission Control System
  - Description and Operation
  - Schematic Diagrams
  - Repair procedures
  - Canister — Repair procedures
  - Fuel Filler Cap — Description and Operation
  - Fuel Tank Air Filter — Repair procedures
- Exhaust Emission Control System
  - Description and Operation
  - Catalytic Converter
    - Description and Operation
    - Repair procedures
  - CVVT (Continuously Variable Valve Timing) System — Description and Operation
Fuel System
- General Information
- Engine Control System
  - Description and Operation
  - Components and Components Location
  - Engine Control Module (ECM)
    - Schematic Diagrams
    - Repair procedures
  - ETC (Electronic Throttle Control) System
    - Description and Operation
    - Troubleshooting
    - Specifications
    - Schematic Diagrams
    - Repair procedures
  - Manifold Absolute Pressure Sensor (MAPS)
    - Description and Operation
    - Specifications
    - Troubleshooting
    - Schematic Diagrams
    - Repair procedures
  - Intake Air Temperature Sensor (IATS)
    - Description and Operation
    - Specifications
    - Schematic Diagrams
    - Repair procedures
  - Engine Coolant Temperature Sensor (ECTS)
    - Description and Operation
    - Specifications
    - Schematic Diagrams
    - Repair procedures
  - Crankshaft Position Sensor (CKPS)
    - Description and Operation
    - Specifications
    - Troubleshooting
    - Schematic Diagrams
    - Repair procedures
  - Camshaft Position Sensor (CMPS)
    - Description and Operation
    - Troubleshooting
    - Schematic Diagrams
    - Repair procedures
  - Knock Sensor (KS)
    - Description and Operation
    - Specifications
    - Schematic Diagrams
    - Repair procedures
  - Heated Oxygen Sensor (HO2S)
    - Description and Operation
    - Specifications
    - Troubleshooting
    - Schematic Diagrams
    - Repair procedures
  - Rail Pressure Sensor (RPS)
    - Description and Operation
    - Specifications
    - Troubleshooting
    - Schematic Diagrams
    - Repair procedures
  - Accelerator Position Sensor (APS)
    - Description and Operation
    - Specifications
    - Schematic Diagrams
    - Repair procedures
  - Fuel Tank Pressure Sensor (FTPS)
    - Description and Operation
    - Specifications
    - Schematic Diagrams
    - Repair procedures
  - Injector
    - Description and Operation
    - Specifications
    - Troubleshooting
    - Schematic Diagrams
    - Repair procedures
  - Purge Control Solenoid Valve (PCSV)
    - Description and Operation
    - Specifications
    - Schematic Diagrams
    - Repair procedures
  - CVVT Oil Control Valve (OCV)
    - Description and Operation
    - Specifications
    - Schematic Diagrams
    - Repair procedures
  - Variable Intake Solenoid (VIS) Valve
    - Description and Operation
    - Specifications
    - Schematic Diagrams
    - Repair procedures
  - Fuel Pressure Control Valve
    - Description and Operation
    - Specifications
    - Troubleshooting
    - Schematic Diagrams
    - Repair procedures
  - Canister Close Valve (CCV)
    - Description and Operation
    - Specifications
    - Schematic Diagrams
    - Repair procedures
- Fuel Delivery System
  - Components and Components Location
  - Repair procedures
  - Fuel Tank — Repair procedures
  - Fuel Pump — Repair procedures
  - Fuel Filter — Repair procedures
  - Filler-Neck Assembly — Repair procedures
  - Accelerator Pedal — Repair procedures
  - Delivery Pipe — Repair procedures
  - High Pressure Fuel Pump — Repair procedures
Clutch System
- General Information
  - Specifications
  - Special Service Tools
- Clutch System
  - Clutch Cover And Disc
    - Components and Components Location
    - Repair procedures
  - Clutch Master Cylinder
    - Components and Components Location
    - Repair procedures
  - Clutch Pedal
    - Components and Components Location
    - Repair procedures
  - Clutch Release Cylinder
    - Components and Components Location
    - Repair procedures
Manual Transaxle System (M6CF1)
- General Information
  - Specifications
  - Special Service Tools
- Manual Transaxle System
  - Repair procedures
  - Manual Transaxle
    - Components and Components Location
    - Repair procedures
- Manual Transaxle Control System
  - Shift Lever
    - Components and Components Location
    - Repair procedures
  - Back-up Lamp Switch
Driveshaft and axle
- General Information
  - Specifications
  - Special Service Tools
  - Troubleshooting
  - Front Axle Assembly — Front Hub / Knuckle
    - Components and Components Location
    - Repair procedures
- Driveshaft Assembly — Front Driveshaft
  - Components and Components Location
  - Repair procedures
- Rear Axle Assembly — Rear Hub - Carrier
  - Components and Components Location
  - Repair procedures
Suspension System
- General Information
- Front Suspension System
  - Components and Components Location
  - Front Strut Assembly
    - Components and Components Location
    - Repair procedures
  - Front Lower Arm — Repair procedures
  - Front Stabilizer Bar — Repair procedures
  - Sub Frame — Repair procedures
- Rear Suspension System
  - Components and Components Location
  - Rear Shock Absorber
    - Components and Components Location
    - Repair procedures
  - Rear Coil Spring
    - Components and Components Location
    - Repair procedures
  - Rear Torsion Beam Axle
    - Components and Components Location
    - Repair procedures
- Tires/Wheels
  - Alignment — Repair procedures - Revised
  - Wheel — Repair procedures
  - Tire — Repair procedures
- Tire Pressure Monitoring System
  - General Information
  - Components and Components Location
  - Schematic Diagrams
  - Troubleshooting
  - TPMS Sensor
    - Description and Operation
    - Repair procedures
  - TPMS Receiver
    - Description and Operation
    - Repair procedures
Steering System
- General Information
- Steering wheel
  - Components and Components Location
  - Repair procedures
- Electric Power Steering
  - Components and Components Location
  - Schematic Diagrams
  - Description and Operation
  - Repair procedures
  - Steering Column and Shaft — Repair procedures
  - Steering Gear box
    - Components and Components Location
    - Repair procedures
Restraint (Advanced) (Airbag(Event #1))
- General Information
- SRSCM
  - SRS Control Module (SRSCM)
  - Front Impact Sensor (FIS)
  - Side Impact Sensor (SIS)
  - Seat Belt Buckle Switch (BS)
  - Passive Occupant Detection System (PODS-F)
  - Schematic Diagrams
- Airbag Module
  - Driver Airbag (DAB) Module and Clock Spring
  - Passenger Airbag (PAB) Module
  - Side Airbag (SAB) Module
  - Curtain Airbag (CAB) Module
  - Airbag Module Disposal — Description and Operation
- Seat Belt Pretensioner
  - Seat Belt Pretensioner (BPT)
  - Anchor Pretensioner (APT)
Restraint (Depowered) (AUTOLIV(Depowered))
- General Information
- SRSCM
  - SRS Control Module (SRSCM)
  - Front Impact Sensor (FIS)
  - Side Impact Sensor (SIS)
  - Schematic Diagrams
- Airbag Module
  - Driver Airbag (DAB) Module and Clock Spring
  - Passenger Airbag (PAB) Module
  - Side Airbag (SAB) Module
  - Curtain Airbag (CAB) Module
  - Airbag Module Disposal — Description and Operation
- Seat Belt Pretensioner — Seat Belt Pretensioner (BPT)
Brake System
- General Information
- Brake System
  - Description and Operation
  - Brake Booster
    - Components and Components Location
    - Repair procedures
  - Master Cylinder
    - Components and Components Location
    - Repair procedures
  - Brake Line
    - Components and Components Location
    - Repair procedures
  - Brake Pedal
    - Components and Components Location
    - Repair procedures
  - Front Disc Brake
    - Components and Components Location
    - Repair procedures
  - Rear Disc Brake
    - Components and Components Location
    - Repair procedures
- Parking Brake System — Parking Brake Assembly
  - Components and Components Location
  - Repair procedures
- ESC(Electronic Stability Control) System
  - Components and Components Location
  - Description and Operation
  - Schematic Diagrams
  - Troubleshooting
  - EBD(Electronic Brake-force Distribution) — Description and Operation
  - ESC Control Module
    - Components and Components Location
    - Repair procedures
  - Front Wheel Speed Sensor
    - Components and Components Location
    - Repair procedures
  - Rear Wheel Speed Sensor
    - Components and Components Location
    - Repair procedures
  - Yaw-rate and Lateral G Sensor
    - Description and Operation
    - Repair procedures
  - ESC OFF Switch
    - Description and Operation
    - Repair procedures
  - Steering Angle Sensor — Description and Operation
Body (Interior and Exterior)
- General Information
- Body Dimensions
  - General Information
  - Front Body — Body Repair
  - Side Body — Body Repair
  - Interior — Body Repair
  - Rear Body — Body Repair
  - Under Body — Body Repair
- Exterior
  - Fender — Repair procedures
  - Hood — Repair procedures
  - Tail Gate — Repair procedures
  - Front Door
    - Components and Components Location
    - Repair procedures
  - Rear Door
    - Components and Components Location
    - Repair procedures
  - Body Side Moldings — Repair procedures
  - Panoramaroof
    - Components and Components Location
    - Repair procedures
  - Mirror — Repair procedures
  - Cowl Top Cover — Repair procedures
- Interior
  - Console
    - Components and Components Location
    - Repair procedures
  - Crash Pad
    - Components and Components Location
    - Repair procedures
  - Roof Trim
    - Components and Components Location
    - Repair procedures
  - Interior Trim
    - Components and Components Location
    - Repair procedures
  - Windshield Glass
    - Components and Components Location
    - Repair procedures
  - Tailgate Glass
    - Components and Components Location
    - Repair procedures
- Bumper
  - Front Bumper
    - Components and Components Location
    - Repair procedures
  - Rear Bumper
    - Components and Components Location
    - Repair procedures
- Seat & Power Seat
  - Front Seat
    - Components and Components Location
    - Repair procedures
  - Rear Seat
    - Components and Components Location
    - Repair procedures
- Seat Belt
  - Components and Components Location
  - Front Seat Belt — Repair procedures
  - Rear Seat Belt — Repair procedures
Body Electrical System
- General Information
  - General Information
  - Special Service Tools
- Multifunction switch
  - Specifications
  - Components and Components Location
  - Repair procedures
- Horn
  - Components and Components Location
  - Repair procedures
- AVN System
  - Specifications
  - Components and Components Location
  - Schematic Diagrams
  - Description and Operation
  - AVN Head Unit
    - Components and Components Location
    - Repair procedures
  - Speakers — Repair procedures
  - Antenna — Repair procedures
  - GPS Antenna — Repair procedures
  - AVN Remote Control
    - Schematic Diagrams
    - Repair procedures
  - Multimedia Jack
  - Troubleshooting
- MTS System
  - Components and Components Location
  - Description and Operation
  - Telemetics Unit (TMU)
    - Components and Components Location
    - Repair procedures
  - Mic — Repair procedures
  - MTS Antenna
    - Components and Components Location
    - Repair procedures
- Smart key System
  - Specifications
  - Components and Components Location
  - Description and Operation
  - Repair procedures
  - Smart key — Repair procedures
  - Smart key unit
- Keyless Entry And Burglar Alarm
  - Specifications
  - Components and Components Location
  - Description and Operation
  - Repair procedures
  - Transmitter — Repair procedures
- BCM (Body Control Module) — IPM (Intelligent integrated Platform Module)
  - Specifications
  - Components and Components Location
  - Schematic Diagrams
  - Description and Operation
  - Repair procedures
- Seat Electrical
  - Components and Components Location
  - Power Seat Motor — Repair procedures
  - Power Seat Control Switch — Repair procedures
  - Seat Heater Switch
    - Schematic Diagrams
    - Repair procedures
  - Seat Heater
- Fuses And Relays
  - Components and Components Location
  - Relay Box (Engine Compartment)
    - Components and Components Location
    - Repair procedures
  - Relay Box (Passenger Compartment)
- Indicators And Gauges
  - Components and Components Location
  - Instrument Cluster
  - Troubleshooting
- Power Door Locks
  - Components and Components Location
  - Power Door Lock Actuators — Repair procedures
  - Power Door Lock Switch — Repair procedures
- Power Door Mirrors
  - Components and Components Location
  - Power Outside Mirror Switch
    - Schematic Diagrams
    - Repair procedures
  - Power Door Mirror Actuator — Repair procedures
- Power Windows
  - Components and Components Location
  - Description and Operation
  - Power Window Motor
    - Schematic Diagrams
    - Repair procedures
  - Power Window Switch
    - Schematic Diagrams
    - Repair procedures
- Rear Glass Defogger
  - Components and Components Location
  - Rear Glass Defogger Printed Heater — Repair procedures
  - Rear Glass Defogger Switch — Repair procedures
- Windshield Wiper/Washer
  - Components and Components Location
  - Windshield Wiper-Washer Switch — Repair procedures
  - Front Wiper Motor
    - Components and Components Location
    - Repair procedures
  - Front Washer Motor — Repair procedures
- Rear Wiper/Washer
  - Components and Components Location
  - Rear Wiper Motor — Repair procedures
  - Rear Washer Switch — Repair procedures
  - Rear Washer Motor — Repair procedures
- Hands Free System
  - Components and Components Location
  - Hands Free Switch
    - Schematic Diagrams
    - Repair procedures
  - Hands Free Mic — Repair procedures
  - Troubleshooting
- Panoramaroof
  - Components and Components Location
  - Schematic Diagrams
  - Panoramaroof Switch — Repair procedures
  - Panoramaroof Motor — Repair procedures
- Lighting System
  - Specifications
  - Components and Components Location
  - Head Lamps
    - Components and Components Location
    - Repair procedures
  - Room Lamp — Repair procedures
  - Overhead Console Lamp — Repair procedures
  - License Lamp — Repair procedures
  - Hazard Lamp Switch — Repair procedures
  - Rheostat — Repair procedures
  - Fog Lamps — Repair procedures
  - High Mounted stop lamp — Repair procedures
  - Rear combination lamp — Repair procedures
  - Turn Signal Lamp — Repair procedures
  - Troubleshooting
- Auto Lighting Control System
  - Specifications
  - Components and Components Location
  - Schematic Diagrams
  - Auto Light Sensor — Repair procedures
- Immobilizer System
  - Components and Components Location
  - Description and Operation
  - Repair procedures
  - Immobilizer Control Unit — Repair procedures
  - Antenna Coil — Repair procedures
- Rear Parking Assist System
  - Specifications
  - Components and Components Location
  - Description and Operation
  - Parking Assist Sensor
    - Components and Components Location
    - Repair procedures
- Button Engine Start System
  - Components and Components Location
  - Schematic Diagrams
  - Description and Operation
  - Start/Stop Button
    - Components and Components Location
    - Repair procedures
- Ignition Switch Assembly — Repair procedures
- Back view camera System
  - Description and Operation
  - Components and Components Location
  - Schematic Diagrams
  - Repair procedures
Heating,Ventilation, Air Conditioning
- General Information
- Air Conditioning System
  - General Safety Information and Caution
  - Description and Operation
  - Repair procedures
  - Components and Components Location
  - Compressor Oil — Repair procedures
  - Refrigerant line
    - Components and Components Location
    - Repair procedures
  - Compressor
    - Components and Components Location
    - Repair procedures
  - Condenser
    - Components and Components Location
    - Repair procedures
  - Receiver-Drier — Repair procedures
  - A/C Pressure Transducer
  - Evaporator Temperature Sensor
    - Description and Operation
    - Repair procedures
  - Ambient Sensor
    - Description and Operation
    - Repair procedures
- Heater
  - Heater Unit
    - Components and Components Location
    - Repair procedures
  - Temperature Control Actuator
  - Mode Control Actuator
- Blower
  - Blower Unit
    - Components and Components Location
    - Repair procedures
  - Blower Motor — Repair procedures
  - Blower Resistor — Repair procedures
  - Climate Control Air Filter
    - Description and Operation
    - Repair procedures
  - Intake Actuator
- Controller — Heater & A/C Control Unit (Manual)
  - Components and Components Location
  - Repair procedures
Dual Clutch Transmission(DCT) System (Automatic Transaxle(DCT))
- Specifications
- Special Service Tools
- Repair procedures
- Dual Clutch Transmission Assembly — Dual Clutch Transmission(DCT)
  - Components and Components Location
  - Repair procedures
- Dual Clutch Transmission Control System
  - Description and Operation
  - Components and Components Location
  - DCT Control Modle (TCM)
    - Description and Operation
    - Repair procedures
  - Clutch Actuator Motor 1 (Odd Gear)
    - Description and Operation
    - Repair procedures
  - Clutch Actuator Motor 2 (Even Gear)
    - Description and Operation
    - Repair procedures
  - Gear Actuator Motor
    - Description and Operation
    - Repair procedures
  - Input Speed Sensor 1
    - Description and Operation
    - Repair procedures
  - Input Speed Sensor 2
    - Description and Operation
    - Repair procedures
  - Inhibitor Switch
    - Description and Operation
    - Repair procedures
  - Shift Lever
    - Components and Components Location
    - Repair procedures
  - Gear Actuator
    - Components and Components Location
    - Repair procedures
- Dual Clutch System — Description and Operation

Usage

NOTE: For additional usage information, see the README_1st.txt file.

These files are kept at http://d-h.st/users/az2008/?fld_id=15345#files. The name of the zip file contains the date it was last updated.

LEGAL: All materials are copyright © Hyundai. They originated from hyundaitechinfo.com. As a Hyundai owner, I found the official interface too tedious and incompatible with mainstream browsers (Firefox, Chrome, Safari browsers). Since the files are provided by Hyundai with the knowledge that they are cached by the browser (and can be viewed directly in the cache), I felt it was "fair use" to organize these files into a simpler (more compatible) interface. I have made this available to other Hyundai owners for only the same "fair use" purpose, and under the same principle -- that these same files would be cached on their system if they viewed the manuals directly.

These materials are for non-commercial, personal "fair use" by Hyundai owners. These materials are not gauranteed to be up-to-date. You should always check hyundaitechinfo.com if you have any question about whether Hyundai has updated any technical information. I AM NOT RESPONSIBLE FOR ANY ERRORS IN THESE MATERIALS (INCLUDING MY OWN ERRORS ORGANIZING THE MATERIALS).

CHANGES: 2013-May-22: Fixed a problem with the order of the top-level categories. These should have appeared in the same order as the do on hyundaitechinfo. But, a logic error caused files created before this date to have top-level categories in random order. There was no problem with data integrity. Just the visual order of the top-level categories.

Last updated: Wednesday, May 22, 2013

General Information

Engine Mechanical System

Engine Electrical System

Emission Control System

Fuel System

Clutch System

Manual Transaxle System (M6CF1)

Driveshaft and axle

Suspension System

Steering System

Restraint (Advanced) (Airbag(Event #1))

Restraint (Depowered) (AUTOLIV(Depowered))

Brake System

Body (Interior and Exterior)

Body Electrical System

Heating,Ventilation, Air Conditioning

Dual Clutch Transmission(DCT) System (Automatic Transaxle(DCT))

Usage