Movable
glass Replacement
1. |
Open the movable glass
fully. |
2. |
After loosening the mounting screws, then
remove the movable glass (A).
• |
Do not damage the
screws. | |

|
3. |
Installation is the reverse of
removal. |
Motor
Replacement
•
|
Confirm the position of guide whether
it is closed or not when you remove the
motor. | |
1. |
Remove the roof trim.
(Refer to the BD group - "Roof
Trim") |
2. |
Disconnect the motor connectors (B), remove
the screws and then remove the motors (A).

|
3. |
Installation is the reverse of
removal.
• |
Make sure to initialize the
motor. | | |
Wind
deflector Replacement
1. |
Open the movable glass
fully. |
2. |
Remove the wind deflector mounting bracket
(A) as arrow.

|
3. |
After loosening the mounting screws, then
remove the wind deflector (A).

|
4. |
Installation is the reverse of
removal. |
Roll
Blind Replacement
1. |
Remove the roof trim.
(Refer to the BD group - "Roof
Trim") |
2. |
After loosening the mounting screws, then
remove the roll blind support lower assembly (A).

|
3. |
Remove the roll blind (A) by pulling it at a
right angle.

• |
When you removing it, be care of
that an edge (B) is dashed against the frame of vehicle
because the roll blind tension
looses. | |

|
1. |
Installation is the roll blind
(A).

• |
When you install it, be care of
that an edge (B) is dashed against the frame of vehicle
because the roll blind tension
looses. | |

• |
When the tension of roll blind
is removed, Push an edge (B), Turn it counterclockwise
19~21, Install it by removing the push.
| | |
2. |
Install the screws to the roll blind support
lower assembly (A).

|
3. |
Install the roof trim.
(Refer to the BD group - "Roof
Trim") |
Panoramaroof
Assembly Replacement
1. |
Remove the following items :
A. |
Front seat
(Refer to the BD group - "Front
Seat") |
B. |
Rear seat
(Refer to the BD group - "Rear
Seat") |
C. |
Interior trim
(Refer to the BD group - "Interior
Trim") |
D. |
Roof trim
(Refer to the BD group - "Interior
Trim") |
E. |
Tail gate
(Refer to the BD group - "Tail
Gate") |
F. |
Roof antenna
(Refer to the BE group - "AVN Head
Unit") | |
2. |
Open the movable glass
fully. |
3. |
After loosening the mounting screws, then
remove the movable glass (A).
• |
Do not damage the screws.
| |

|
4. |
Remove the wind deflector mounting bracket
(A) as arrow.

|
5. |
After loosening the mounting screws, then
remove the wind deflector (A).

|
6. |
Loosen the panoramaroof mounting nuts
(A).
Tightening
torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~
8.0 lb-ft)
|
[Front]

[Rear]

|
7. |
Loosen the panoramaroof side bracket
mounting bolts (A).
Tightening
torque :
10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.0
~ 10.1 lb-ft)
|

|
8. |
Cut out the panoramaroof side seal (A) using
the cutter (B).
• |
Panoramaroof side seal needs to
be changed to insure product quality.
| |

|
9. |
Open the space between chassis and sunroof
using flathead screwdriver, and then cut the sealant of front using
a tool (09816-2P121, 09816-2P122).
• |
This blade has a inclination to
push upward.(09816-2P121,
09816-2P122) |
• |
This blade has a inclination to
push downward. (09816-2P123,
09816-2P124) | |

• |
Be careful not to damage the
panoramaroof when inserting tools between the chassis
and
panoramaroof. | | |
10. |
Open the space between chassis and sunroof
using flathead screwdriver, and then cut the sealant of side using a
tool (09816-2P121, 09816-2P122).
• |
This blade has a inclination to
push upward.(09816-2P121,
09816-2P122) |
• |
This blade has a inclination to
push downward. (09816-2P123,
09816-2P124) | |

• |
Be careful not to damage the
panoramaroof when inserting tools between the chassis
and
panoramaroof. | | |
11. |
Open the space between chassis and sunroof
using flathead screwdriver, and then cut the sealant of rear using a
tool (09816-2P127).
• |
Be careful of breaking center
hole (A). |
• |
Be careful of breaking nut hole
(B). | |

• |
Be careful not to damage the
panoramaroof when inserting tools between the chassis
and
panoramaroof. | | |
12. |
Cut the tape between the panoramaroof and
the body. remove the panoramaroof (A).
• |
Work with a minimum of four
persons when lifting the panoramaroof on or off the
vehicle. | |

|
1. |
With a knife, scrape the old adhesive smooth
to a thickness of about 2mm (0.08 in.) on the bonding surface around
the entire panoramaroof opening flange
• |
Do not scrape down to the
painted surface of the body; damaged paint will
interfere with proper
bonding. |
• |
Remove the rubber dam and
fasteners from the
body. |
• |
Mask off surrounding surfaces
before
painting. | |

|
2. |
Clean the body bonding surface with a sponge
dampened in alcohol. After cleaning, keep oil, grease and water from
getting on the clean surface.

|
3. |
With a sponge, apply a light coat of body
primer to the original adhesive remaining around the windshield
opening flange. Let the body primer dry for at least 10 minutes
:
• |
Do not apply glass primer to the
body, and be careful not to mix up glass and body primer
sponges. |
• |
Never touch the primed surfaces
with your hands. |
• |
Mask off surrounding surfaces
before
painting. | |

|
4. |
Apply a light coat of glass primer to the
outside of the fasteners.
• |
Never touch the primed surface
with your hand. If you do, the adhesive may not bond to
the glass properly, causing a leak after the windshield
glass is installed. |
• |
Do not apply body primer to the
glass. |
• |
Keep water, dust, and abrasive
materials away from the
primer. | |

|
5. |
Pack adhesive into the cartridge without air
pockets to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of sealant (B) around the edge of the
panoramaroof (A) as shown. Apply the adhesive within 30 minutes
after applying the glass primer. Make a slightly thicker bead at
each corner.

|
6. |
Fix the panoramaroof to center hall (A) of
body, carefully install the panoramaroof to the body
frame.
• |
Work with a minimum of four
persons when lifting the panoramaroof on or off the
vehicle. | |

|
7. |
Check the Clearance and gap for each side
after installing the panoramaroof.
Section
|
Clearance
|
Gap
|
Front
edge
|
A-A
|
2 ± 1
mm
|
5 ± 1
mm
|
(0.0787 ± 0.0394
in)
|
(0.1969 ± 0.0394
in)
|
Rear
edge
|
B-B
|
1.2 ± 1
mm
|
7 ± 0.5
mm
|
(0.0472 ± 0.0394
in)
|
(0.2756 ± 0.0197
in)
|
Side
edge
|
C-C
|
5 ± 1
mm
|
4 ± 0.5
mm
|
(0.1969 ± 0.0394
in)
|
(0.1575 ± 0.0197
in)
|

|
8. |
Install the nuts (A) to the
panoramaroof.
Tightening
torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~
8.0 lb-ft)
|
[Front]

[Rear]

|
9. |
Install the bolts (A) to the panoramaroof
side bracket.
Tightening
torque :
10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.0
~ 10.1 lb-ft)
|

|
10. |
Install the wind deflector (A) mounting
screws.

|
11. |
Install the wind deflector mounting bracket
(A) as arrow.

|
12. |
Install the screws to the movable glass
(A).
• |
Do not damage the screws.
| |

|
13. |
Close the movable glass
fully. |
14. |
Scrape or wipe the excess adhesive off with
a putty knife or towel. To remove adhesive from a painted surface or
the windshield, wipe with a soft shop towel dampened with
alcohol. |
15. |
Let the adhesive dry for at least one hour,
then spray water over the roof and check for leaks. If a leak
occurs, let it dry, then seal with sealant :
A. |
Let the vehicle stand for at least
four hours after windshield installation. If the vehicle must
be driven within 4 hours, it must be driven
slowly. |
B. |
Keep the windshield dry for the first
hour after
installation. | |
16. |
Reinstall all remaining removed parts.
Install the rearview mirror after the adhesive has dried thoroughly.
Advise the customer not to do the following things for two the three
days :
A. |
Slam the door with all the windows
rolled up. |
B. |
Twist the body excessively (such as
when going in and out of driveways at an angle or driving over
rough, uneven
roads). | |
17. |
Installation the following
items
A. |
Roof antenna
(Refer to the BE group - "AVN Head
Unit") |
B. |
Tail gate
(Refer to the BD group - "Tail
Gate") |
C. |
Roof trim
(Refer to the BD group - "Roof
Trim") |
D. |
Interior trim
(Refer to the BD group - "Interior
Trim") |
E. |
Rear seat
(Refer to the BD group - "Rear
Seat") |
F. |
Front seat
(Refer to the BD group - "Front
Seat") | |
Mechanisms cleaning
operation |
When the Noise
occurred because of foreign substance in the movable glass, please follow
the below procedures.
1. |
Open the movable glass
completely. |
2. |
After loosening the mounting screws, then
remove the movable glass (A).
• |
Do not damage the screws.
| |

|
3. |
Pull out the movable glass (A) to the
rear.

|
4. |
Tilt up the completely by pushing the CLOSE
switch.

|
5. |
Clean the mechanisms belt (A) with
alcohol.

|
6. |
Clean the driving profile (A) with
alcohol.

|
7. |
Clean the the inside of movable glass with
alcohol.

|
8. |
Supply the grease on the panoramaroof shoe
(A), driving profile (B) and machanism belt (C).
• |
Grease type : Molikote EM 50L or
similar | |
[Panoramaroof
shoe]

[Driving
profile]

[Machanism belt]

|
9. |
Installation is the reverse of
removal. |
10. |
Reset the pnoramaroof motor.
(Refer to the BE group -
"Panoramaroof") |
Inspect
Glass Alignment
1. |
Check for abnormal noise or bending during
operation. |
2. |
With the sunroof fully closed, check for
water leakage. |
3. |
The roof panel (B) should be even with the
movable glass (A) weatherstrip, to within the standard value "E" all
the way around. If not, make the following adjustment.
Tightening
torque :
Standard value "E"
[mm(in.)]
(1) Front edge : 2 ± 1 mm (0.0787 ±
0.0394 in)
(2) Rear edge : 0 ± 1 mm (0.0394
in.)
|

|
4. |
Adjust the movable glass (A) height by
turning the movable glass overslam bumpers (B).

|
How
To Initialize Motor
Whenever the battery
is disconnected, discharged or the related fuse is replaced or
reinstalled, the panoramaroof system must be reset according to the
procedure below.
1. |
Turn the ignition key to the ON position and
then close the panoramaroof
completely. |
2. |
Press and hold the CLOSE button for more
than 10 seconds until the sunroof has moved
slightly. |
3. |
Release the panoramaroof control
lever. |
4. |
Press and hold the CLOSE button once again
until the sunroof performs as follows.
A. |
Tilt → Slide Open → Slide
Close
Then, release the
lever. | |
5. |
Reset procedure of panorama system is
finished. |
When
To Initialize The Motor
1. |
At the time of
manufacture. |
2. |
If the Initial setting is erased due to loss
of power. |
3. |
After using the manual
handle. |
Operating
The Panoramaroof Emergency Handle
1. |
Use the panoramaroof emergency handle to
close and open the panoramaroof manually for the following case
only.
A. |
To close the panoramaroof before
driving a vehicle in a rainy day or on the highway if the
panoramaroof can not be closed due to failure of the
panoramaroof motor or
controller. | |
2. |
Operating method.
B. |
Push the emergency handle up into the
hexagonal drive of the panoramaroof motor. You must push hard
enough to disengage the motor clutch; otherwise the emergency
handle will slip due to incomplete fit in the
motor. |
C. |
Carefully turn the emergency handle
clockwise to close the
panoramaroof. |
D. |
After closing the sunroof, wiggle the
handle back and forth as you remove the tool from the motor,
to ensure the motor clutch
reengages. |
E. |
A 5mm hex socket may be used in place
of the emergency handle, with a” Speeder” type
handle. |
• |
Do not use power tools to
operate the
panoramaroof. |
• |
Damaged to the components may
occur. | |

| |