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1.Check the splines for damage and wear.
2.Check that the helical gear teeth surfaces are not damaged or worn.
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1.Combine the needle roller bearing with the bearing sleeve and gear, and check that
it rotates smoothly without noise or play.
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2.Check the needle roller bearing cage for deformation.
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1.Check if the clutch gear teeth are damaged or broken.
2.Check internal surface for damage, wear and broken threads.
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3.Force the synchronizer ring toward the clutch gear and check clearance "A." If "A" is
less than the limit, replace the synchronizer ring.
Minimum limit: 0.5 mm
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1.Check that the clutch gear tooth surfaces and cone surfaces are not damaged or broken.
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2.Install the outer ring, inner ring and cone, force them toward the gear, and check clearance
"A." If "A" is less than the limit, replace them as a set.
Minimum limit: 0.5 mm
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1.Combine the synchronizer sleeve and hub, and check that they slide smoothly.
2.Check that the sleeve is free from damage at its inside splines ends.
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Check that the spring is not sagging, deformed or broken.
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1.Check that the helical and clutch gear tooth surfaces are not damaged or worn.
2.Check that the synchronizer cone surfaces are not roughened, damaged or worn.
3.Check that the gear inside diameter and front and rear surfaces are not damaged and
worn.
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