M/T Countershaft Assembly Clearance Inspection
NOTE: 6-speed model is shown, 5-speed model is similar.
| 1. | Measure the clearance between the 1st gear (A) and the distance collar (B) with a feeler gauge (C). If the clearance is more than the service limit, go to 2.
| Standard: | 0.06-0.16 mm (0.002-0.006 in.) | | Service Limit: | 0.25 mm (0.010 in.) |
 ABC
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| 2. | Measure the thickness of the distance collar.
- If the thickness is not within than the standard, replace the distance collar with a new one.
- If the thickness is within the standard, go to 3.
| Standard: | 23.03-23.08 mm (0.907-0.909 in.) |
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| 3. | Measure the thickness of the 1st gear.
- If the thickness of 1st gear is less than the service limit, replace 1st gear with a new one.
- If the thickness of 1st gear is within the service limit, replace the 1st/2nd synchro hub with a new one.
| Standard: | 22.92-22.97 mm (0.902-0.904 in.) | | Service Limit: | 22.87 mm (0.900 in.) |
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| 4. | Measure the clearance between the 2nd gear (A) and 3rd gear (B) with a feeler gauge (C). If the clearance is more than the service limit, go to 5.
| Standard: | 0.06-0.16 mm (0.002-0.006 in.) | | Service Limit: | 0.25 mm (0.010 in.) |
 ABC |
| 5. | Measure the thickness of the distance collar.
- If the thickness is not within the standard, replace the distance collar with a new one.
- If the thickness is within the standard, go to 6.
| Standard: | 28.03-28.08 mm (1.104-1.106 in.) |
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| 6. | Measure the thickness of the 2nd gear.
- If the thickness of 2nd gear is less than the service limit, replace 2nd gear with new one.
- If the thickness of 1st gear is within the service limit, replace the 1st/2nd synchro hub with a new one.
| Standard: | 27.92-27.97 mm (1.099-1.101 in.) | | Service Limit: | 27.87 mm (1.097 in.) |
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