Secondary Shaft Disassembly, Inspection, and Reassembly (A/T)
Secondary Shaft Disassembly, Inspection, and Reassembly
| 1. | Inspect the thrust needle bearing and the needle bearing for galling and rough movement. LOCKNUT (FLANGE NUT)24 x 1.25 mm 167 N·m (17.0 kgf·m, 123 lbf·ft) Repalce. Left-hand threadsCONICAL SPRING WASHER Replace.TRANSMISSION HOUSING BEARINGIDLER GEAR3RD GEARNEEDLE BEARINGTHRUST NEEDLE BEARING3RD GEAR COLLAR1ST/3RD CLUTCHO-RINGS Replace.THRUST WASHER, 40 x 51.5 mm Selective partTHRUST NEEDLE BEARING1ST GEARNEEDLE BEARINGTHRUST NEEDLE BEARINGTHRUST NEEDLE BEARINGSECONDARY SHAFTTHRUST NEEDLE BEARINGSEALING RINGS, 29 mmNEEDLE BEARING2ND GEARTHRUST NEEDLE BEARINGTHRUST WASHER, 37 x 58 mm Selective partO-RINGS Replace.2ND CLUTCHSNAP RING Replace. |
| 2. | Inspect the splines for excessive wear and damage. |
| 3. | Check shaft bearing surface for scoring and excessive wear. |
| 4. | Before installing the O-rings, wrap the shaft splines with tape to prevent O-ring damage. |
| 5. | Lubricate all parts with ATF during assembly. |
| 6. | Install the conical spring washer, idler gear in the direction shown. |
| 7. | The secondary shaft locknut has left-hand threads. |
| 8. | Replace the locknut and conical spring washer with new ones when assembling the transmission. |
| 9. | Check the clearance of 2nd gear and 1st gear. |