Honda Accord ESM 2003 · Service Manual Service Manual 2003

A/T Clutch Reassembly (A/T)

A/T Clutch Reassembly

Special Tools Required
Clutch spring compressor set (  07LAE-PX40000)

S5B2J00SLAEPX4T0000000D01(9)-3(9)-1(9)-2
Clutch spring compressor attachment (   07LAE-PX40100)
S80WA00SLAEPX4T0100000D01
Clutch spring compressor attachment (   07HAE-PL50101)
S80WA00SHAEPL5T0101000D01
Clutch spring compressor bolt assembly (   07GAE-PG40200)
S80WA00SGAEPG4T0200000D01
Snap ring pliers (  07LGC-0010100)
S0XYE00SLGC001T0100000D01



1.Soak the clutch discs thoroughly in ATF for a minimum of 30 minutes.

2.Install the new O-rings (A) on the 4th and 5th clutch piston (B).

S7A1E0BE10411310041LDAD01AB

3.Install the new O-ring (A) in the 1st, 2nd, and 3rd clutch pistons (B), and install the new O-ring (C) on the clutch drums (D).

SDA3AEBE10411310041LDAD01BACD

4.Install the clutch piston (A) in the clutch drum (B). Apply pressure and rotate to ensure proper seating. Lubricate the piston O-ring with ATF before installing. Do not pinch the O-ring by installing the piston with to much force.

S7A1E0BE10411310041LDAD02AB

5.Install the return spring (A) and spring retainer (B), and position the snap ring (C) on the retainer.

S7A1E0BE10411310041LDAD03CBA

6.Install the special tools.

SDA3EC0E10411310041LDAD0107LAE-PX4010007HAE-PL5010107GAE-PG40200

7.Be sure the special tool (A) is adjusted to have full contact with the spring retainer (B) on the 4th and 5th clutches.

S7A1E0BE10411310041LDAD05AB

8.Set the special tool (A) on the spring retainer (B) of the 1st, 2nd, and 3rd clutches in such a way that the special tool compresses the clutch return spring (C).

S7A1E0BE10411310041LDAD06ABC

9.If either end of the special tool is set over an area of the spring retainer which is unsupported by the return spring, the retainer may be damaged.

S7A1J17E10411310015LDJD05

10.Compress the return spring.

S7A1J17E10411310015LDJD07

11.Install the snap ring with snap ring pliers.

SEA3E02E10411310041LDAD0107LGC-0010100

12.Remove the special tools.

13.For K20A6 Engine model 1st Clutch:
Install the waved spring (A) in the clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch waved-plates (C) (4), and discs (D) (4), and install the clutch-end-plate (E) with the flat side toward the disc.

SEA3E02E10411310041LDAD02ABCDE

14.For K20A6 Engine model 2nd Clutch:
Install the waved spring (A) in the clutch drum (B). Install the clutch flat-plate (C), and clutch disc (D). Starting with the clutch waved-plate, alternately install the clutch waved-plates (E) (3), and discs (F) (3), and install the clutch-end-plate (G) with the flat side toward the disc.

SEA3E02E10411310041LDAD03ABGEDCF

15.For K20A6 Engine model 3rd Clutch:
Install the waved spring (A) in the clutch drum (B). Install the clutch flat-plate (C), and clutch disc (D). Starting with the clutch waved-plate, alternately install the clutch waved-plates (E) (3), and discs (F) (3), and install the clutch-end-plate (G) with the flat side toward the disc.

SEA3E02E10411310041LDAD04ABEDCFE

16.For K20A6 Engine model 4th Clutch:
Install the waved spring (A) in the clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch waved-plates (C) (3), and discs (D) (3), and install the clutch-end-plate (E) with the flat side toward the disc.

SEA3E02E10411310041LDAD05BACDE

17.For K20A6 Engine model 5th Clutch:
Install the waved spring (A) in the clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch waved-plates (C) (3), and discs (D) (3), and install the clutch-end-plate (E) with the flat side toward the disc.

SEA3E02E10411310041LDAD06BACDE

18.For K24A3 Engine model 1st Clutch:
Install the waved spring (A) in the clutch drum (B). Starting with the clutch plate, alternately install the clutch plate (C) (5) and discs (D) (5), then install the clutch-end-plate (E) with the flat side toward the disc.

SEA3E02E10411310041LDAD07ABCDE

19.For K24A3 Engine model 2nd Clutch:
Install the waved spring (A) in the clutch drum (B). Install the 4.0 mm-thick plate (C) with the sheer droop side (D) toward the inside of the drum, clutch disc (E), and 2.0 mm-thick flat-plate (F), then starting with the disc, alternately install the discs (4) (G) and waved-plates (3) (H), then install the clutch-end-plate (I) with the flat side toward the disc.

SEA3E02E10411310041LDAD08ABIHGFECD

20.For K24A3 Engine model 3rd Clutch:
Install the waved spring (A) in the clutch drum (B). Starting with the clutch plate, alternately install the clutch plate (C) (5) and discs (D) (5), then install the clutch-end-plate (E) with the flat side toward the disc.

SEA3E02E10411310041LDAD09ABEDC

21.For K24A3 Engine model 4th Clutch:
Install the waved spring (A) in the clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch plates (C) (4) and discs (D) (4), then install the clutch-end-plate (E) with the flat side toward the disc.

SEA3E02E10411310041LDAD10ABEDC

22.For K24A3 Engine model 5th Clutch:
Install the waved spring (A) in the clutch drum (B). Starting with the clutch waved-plate, alternately install the clutch plates (C) (4) and discs (4) (D), then install the clutch-end-plate (E) with the flat side toward the disc.

SEA3E02E10411310041LDAD11ABEDC

23.Install the snap ring with a screwdriver.

S7A1E0BE10411310041LDAD12

24.Check that the clutch piston moves by applying air pressure into fluid passage.