Honda Jazz/Fit 2002 · Service Manual

Radiator and Fan Replacement

Radiator and Fan Replacement

1.Drain the engine coolant.

2.Remove the front bumper, and front bumper bracket.

3.Remove the air cleaner housing.

4.Remove the upper radiator hose, lower radiator hose and Automatic Transmission Fluid (ATF) cooler hoses.

 

SAA2EK0A14400049001KBAD01LOWER RADIATOR
HOSE
UPPER BRACKET
AND CUSHION
RADIATOR CAPRADIATORRADIATOR FAN
ASSEMBLY
DRAIN PLUGATF COOLER
HOSES
O-RING
Replace.
RESERVE
TANK
FAN MOTOR
CONNECTOR
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
UPPER RADIATOR
HOSE
6 x 1.0 mm
12 N·m (1.2 kgf·m,
8.7 lbf·ft)
6 x 1.0 mm
12 N·m (1.2 kgf·m,
8.7 lbf·ft)
RADIATOR CAP BASE6 x 1.0 mm
7 N·m
(0.7 kgf·m, 5 lbf·ft)
LOWER CUSHION

5.Disconnect the fan motor connector, and remove the upper bracket and cushion, then pull up the radiator.

6.Remove the fan shroud assembly and other parts from the radiator.

7.Install the radiator in the reverse order of removal. Make sure the upper and lower cushions are set securely.

8.Install the air cleaner housing.

9.Install the front bumper bracket, and apply body paint to the mounting bolts, then install the front bumper.

10.Fill the radiator with engine coolant and bleed the air.