Clutch Master Cylinder Overhaul (5MT)

Clutch Master Cylinder Overhaul

Exploded View

NOTE:When attaching the reservoir hose, align the yellow mark on the hose to the rib on reservoir connection area.··When attaching the reservoir hose, align the blue mark on the hose to rip on the clutch master cylinder connection area.Clip catches shall be
on the arrow mark side.1-3 mm (0.04-0.12 in.)Clip catches shall be
on the arrow mark side.1-3 mm
(0.04-0.12 in.)RESERVOIR HOSE
Inspect for damage,
leaks interference,
and twisting.RETAINING CLIP
Replace.RESERVOIR6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)(Brake Assembly Lube)O-RING
Replace.CLUTCH LINE
CONNECTORPISTON ASSEMBLY
Check for scoring and wear.MASTER CYLINDER BODY
Check the cylinder wall
for scoring and wear.1.5 N·m
(0.15 kgf·m,
1.1 lbf·ft)CONNECTORCLUTCH MASTER
CYLINDER SEALPUSH RODCIRCLIP18 N·m
(1.8 kgf·m, 13 lbf·ft)LOCK PIN
Replace.YOKEPEDAL PINSTOPPER
Check for damage
and bending.8 x 1.25 mm
13 N·m
(1.3 kgf·m, 9.4 lbf·ft)·LHD type is shown, RHD type is similar.

NOTE:

Refer to the Exploded View, as needed during this procedure.
Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
Before reassembling, check that all part are free of dust and other foreign particles.
Replace parts with new ones whenever specified to do so.
Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.
Do not mix different brands of brake fluid as they may not be compatible.
Do not reuse the drained fluid. Use only clean DOT 3 or 4 brake fluid.

1.	Pry the circlip off the clutch master cylinder.

2.	Carefully remove the piston by applying air pressure through the clutch line hole.

3.	Slide the piston assembly into the clutch master cylinder.

4.	Install the circlip in the groove of the clutch master cylinder.