Honda Jazz/Fit 2004 · Service Manual

M/T Mainshaft Reassembly (5MT)

M/T Mainshaft Reassembly

Exploded View

 

SAA2E01E34150400000LDAD01SYNCHRO RING3RD GEARMAINSHAFT4TH GEAR5TH GEARSYNCHRO SPRING5TH SYNCHRO SLEEVE5TH SYNCHRO HUBSYNCHRO SPRINGSYNCHRO RINGBALL BEARING
Check for wear
and operation.
Note the direction
of installation.3RD/4TH
SYNCHRO HUBSYNCHRO SPRINGSYNCHRO RINGNEEDLE BEARING
Check for wear
and operation.DISTANCE COLLARSYNCHRO SPRINGSYNCHRO RINGDISTANCE COLLARTAPERED CONE RINGNEEDLE BEARING
Check for wear
and operation.3RD/4TH
SYNCHRO SLEEVE

Special Tools Required
Driver, 40 mm I.D. (  07746-0030100)
 

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Attachment, 30 mm I.D. (  07746-0030300)
 
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NOTE: Refer to the Exploded View, as needed during this procedure.

1.Clean all the parts in solvent, dry them, and apply lubricant all contact surfaces except the 3rd/4th and 5th synchro hubs.

2.Install the 3rd gear, its bearing, and the 3rd gear synchro ring and synchro spring on the shaft.

3.Support 2nd gear (A) on steel blocks, then install the 3rd/4th synchro hubs (B) using the special tools and a press (C).

 

SAA2E01E34150400000LDAD02C07746-003010007746-0030300BA

4.Install the 3rd/4th synchro sleeve (A) by aligning the stops (B) of the 3rd/4th synchro sleeve and hub. After installing, check the operation of the 3rd/4th synchro hub set.

 

SAA2E01E34150400000LDAD03AB

5.Install the 4th gear synchro spring and ring, 4th gear and its bearing, the distance coolar, and 5th gear and its bearing on the shaft.

6.Install the 5th synchro hub (A) using the special tools and a press (B).

 

SAA2E01E34150400000LDAD0407746-003010007746-0030300BA

7.Install the 5th synchro sleeve.

8.Install the synchro ring, tapered cone ring, distance collar and ball bearing.