M/T Differential Thrust Clearance Adjustment
Special Tool Required
Driver, 40 mm I.D. ( 07746-0030100)
| 1. | Install the 72 mm shim (A) that's the same size as the one you removed.
A |
| 2. | Install the differential assembly (A) into the clutch housing.
A |
| 3. | Install the transmission housing onto the clutch housing, then tighten the 8 mm flange bolts in a crisscross pattern in several steps.
| 8 x 1.25 mm | | 27 N·m (2.8 kgf·m, 20 Ibf·ft) |
|
| 4. | Use the special tool to bottom the differential assembly in the clutch housing.
07746-00301000 |
| 5. | Measure clearance between 72 mm shim and bearing outer race in transmission housing.
| Standard: | 0-0.1 mm (0-0.004 in.) |
|
| 6. | If the clearance is more than the standard, select a new 72 mm shim from the following table. If the clearance measured in step 5 is within the standard, go to 9.
72 mm Shim| | Part Number | Thickness |
|---|
| A | 41441-PL3-A000 | 1.0 mm (0.0394 in.) | | B | 41442-PL3-A000 | 1.1 mm (0.0433 in.) | | C | 41443-PL3-A000 | 1.2 mm (0.0472 in.) | | D | 41444-PL3-A000 | 1.3 mm (0.0512 in.) | | E | 41445-PL3-A000 | 1.4 mm (0.0551 in.) | | F | 41446-PL3-A000 | 1.5 mm (0.0591 in.) | | G | 41447-PL3-A000 | 1.6 mm (0.0630 in.) | | H | 41448-PL3-A000 | 1.7 mm (0.0669 in.) | | J | 41449-PL3-A000 | 1.8 mm (0.0709 in.) | | K | 41450-PL3-A000 | 1.05 mm (0.0413 in.) | | L | 41451-PL3-A000 | 1.15 mm (0.0453 in.) | | M | 41452-PL3-A000 | 1.25 mm (0.0492 in.) | | N | 41453-PL3-A000 | 1.35 mm (0.0531 in.) | | P | 41454-PL3-A000 | 1.45 mm (0.0571 in.) | | Q | 41455-PL3-A000 | 1.55 mm (0.0610 in.) | | R | 41456-PL3-A000 | 1.65 mm (0.0650 in.) | | S | 41457-PL3-A000 | 1.75 mm (0.0689 in.) |
|
| 7. | Remove the bolts and transmission housing.
|
| 8. | Replace the thrust shim selected in step 6, then recheck the clearance.
|
| 9. | Reinstall the transmission.
|