Honda Jazz/Fit 2004 · Service Manual

Exhaust Pipe and Muffler Replacement (KU)

Exhaust Pipe and Muffler Replacement

KU model


NOTE: Use new gaskets and self-locking nuts when reassembling.

 

SAA4EQCA18400025601KBAD01SELF-LOCKING NUT
10 x 1.25 mm
33 N·m
(3.4 kgf·m, 25 lbf·ft)
Replace.
RIVET
Replace.
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
GASKET
Replace.
SECONDARY HEATED
OXYGEN SENSOR
(SECONDARY HO2S)
44 N·m
(4.5 kgf·m, 33 lbf·ft)
MUFFLERGASKET
Replace.
THREE WAY CATALYTIC
CONVERTER (TWC)
PRIMARY HEATED
OXYGEN SENSOR
(PRIMARY HO2S)
44 N·m (4.5 kgf·m, 33 lbf·ft)
GASKET
Replace.
EXHAUST
PIPE B
RIVET
Replace.
8 x 1.25 mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
Replace.
Tighten the bolts in steps,
alternating side-to-side
HEAT SHIELD8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
Replace.
Tighten the bolts in steps,
alternating side-to-side
Rivet
Removal
RIVET
Outer diameter:
4.8 mm (1.89 in.)
Center punch
the rivet.
DRILLRivet
Installation
RIVET TOOL