FRONT BRAKE > REASSEMBLY

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1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

HINT:
Fully tighten the front disc brake bleeder plug after bleeding the system.



2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP


3. INSTALL PISTON SEAL


    C211755

  1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.
    Text in Illustration 
    V100155
    		Lithium Soap Base Glycol Grease

  1. Install the piston seal to the disc brake cylinder assembly.

    NOTICE:
    Securely install the piston seal to the groove of the disc brake cylinder.



4. INSTALL FRONT DISC BRAKE PISTON


    C227811E02

  1. Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.
    Text in Illustration 
    *1
    		Cylinder Boot
    *2
    		Front Disc Brake Piston
    V100155
    		Lithium Soap Base Glycol Grease

  1. Install the cylinder boot to the front disc brake piston.

  1. Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston, and install it to the disc brake cylinder assembly.

    NOTICE:
    Do not install the piston forcibly in the disc brake cylinder.



5. INSTALL CYLINDER BOOT


    C205542E01

  1. Install the cylinder boot to the disc brake cylinder assembly.
    Text in Illustration 
    *1
    		Set Ring
    *2
    		Cylinder Boot

    NOTICE:
    Securely install the cylinder boot to the groove of the disc brake cylinder and front disc brake piston.



    C205539E01

  1. Using a screwdriver with its tip wrapped with vinyl tape, install a new set ring.
    Text in Illustration 
    *1
    		Vinyl Tape

    NOTICE:
    1. Securely install the set ring to the outer groove of the cylinder boot.
    2. Do not damage the cylinder boot.