FRAME WIRE > INSTALLATION

for Preparation Click here

CAUTION:

Wear insulating gloves.

NOTICE:

Insulate the removed terminals with insulating tape.

1. Install the frame wire with the 4 clamps.
   

2. Insert the frame wire into the floor panel hole.
   

   Text in Illustration 

   *a	Front Side

   HINT:

   The arrow should point toward the front of the vehicle.

3. Install the nut.
   

   Torque:

   8.4 N*m{ 85 kgf*cm , 74 in.*lbf }

4. Install the nut and clamp.
   

   Torque:

   8.4 N*m{ 85 kgf*cm , 74 in.*lbf }

5. Install the nut and 2 clamps.
   

   Torque:

   8.4 N*m{ 85 kgf*cm , 74 in.*lbf }

6. Install the heater water pipe sub-assembly with the nut.
   

   Torque:

   9.8 N*m{ 100 kgf*cm , 87 in.*lbf }

7. Connect the 4 clamps.
   

8. Connect the connector to the engine room junction block assembly.
   

9. Connect the 2 wire harness clamps to the floor panel.
   

10. Install the wire harness protector and connect the clamp to the floor panel.
    

1. Temporarily install bolt A to the inverter reserve tank assembly.
   

2. Tighten the 2 bolts to the inverter reserve tank assembly in the order bolt B and bolt A.
   

   Torque:

   10 N*m{ 102 kgf*cm , 7 ft.*lbf }

CAUTION:

Wear insulating gloves.

1. Install the frame wire on the hybrid battery junction block assembly with the 2 nuts.
   

   Torque:

   9.0 N*m{ 92 kgf*cm , 80 in.*lbf }

2. Connect the clamp and frame wire.
   

   NOTICE:

   1. Make sure that the ends of the frame wire are not crossed over each other.
      
   2. Be sure to connect the ends of the frame wire to the connect terminals.
      

CAUTION:

Wear insulated gloves and protective goggles.

1. Check that each wire harness is being installed securely.
   
   

   
   
   
   
   

   Text in Illustration 

   *1

   Frame Wire

   -

   -

   NOTICE:

   1. Make sure that the end of the frame wire are not crossed over each other.
      
   2. Be sure to connect the frame wire to the correct terminals as shown in the illustration.
      
   3. The connectors should be connected securely.
      
   4. The nuts should be fastened securely.
      
   5. Make sure that the 4 plastic covers are engaged securely.
      

1. Connect the 4 wire harness clamps.
   

2. Connect the clamp.
   

3. Install the nut, and connect the clamp.
   

   Torque:

   5.4 N*m{ 55 kgf*cm , 48 in.*lbf }

4. Install the terminal cover.
   

1. Install the upper hybrid battery cover sub-assembly with the 4 nuts.
   

   Text in Illustration 

   *a

   Push

   Torque:

   7.5 N*m{ 76 kgf*cm , 66 in.*lbf }

2. Install the battery cover lock striker, then push the button to lock.
   

1. Insert the No. 1 hybrid battery exhaust duct with the clip.
   

   NOTICE:

   Ensure that the duct is installed securely.

NOTICE:

Ensure that the duct is installed securely.

1. Install the No. 1 hybrid battery intake duct with the 2 clips.
   

1. Install the rear floor board spacer with the 2 clips.
   

1. Align the edge of the tab of a new hybrid vehicle battery shield sheet with the edge of the hybrid battery cover sub-assembly, and then install the hybrid vehicle battery shield sheet with the double-sided tape.
   

   Text in Illustration 

   *a	Tab
   *b	Edge
   *c	Installation position

2. Overlap the hybrid vehicle battery shield sheet with the hybrid battery cover sheet, fold the edge as shown in the illustration, and secure it with the double-sided tape.
   

   Text in Illustration 

   *a	Installation position

1. Engage the 2 claws and 2 clips.
   

2. Install the rear No. 1 floor board with the bolt.
   

1. Engage the claw and 2 clips to install the rear No. 2 floor board sub-assembly.
   

1. Engage the 2 claws and 2 clips to install the rear No. 1 floor board sub-assembly.
   

HINT:

Use the same procedure described for the LH side (Click here).

HINT:

Use the same procedure described for the LH side (Click here).

1. Install the front suspension member brace rear RH with the 3 bolts.
   

   Torque:

   Bolt A:

   145 N*m{ 1478 kgf*cm , 107 ft.*lbf }

   Bolt B:

   93 N*m{ 948 kgf*cm , 68 ft.*lbf }

1. Install the front center floor cover RH with the 3 clips.
   

1. Install the front floor cover RH with the 4 clips.
   

2. Install the bolt
   

1. Install the No. 1 front floor heat insulator with the 3 nuts.
   

   Torque:

   5.5 N*m{ 56 kgf*cm , 49 in.*lbf }

1. Engage the 6 guides.
   

2. Install the deck floor box LH with the clip.
   

1. Engage the 2 clips and 3 guides to install the rear No. 4 floor board.
   

1. Install the rear No. 4 floor board.
   

1. Install the tonneau cover assembly.