REAR DOOR > DISASSEMBLY

for Preparation Click here

1. PRECAUTION

NOTICE:

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work (Click here).

2. REMOVE REAR NO. 2 FLOOR BOARD

Remove the rear No. 2 floor board.

3. REMOVE REAR DECK FLOOR BOX

Remove the rear deck floor box.

4. REMOVE REAR NO. 3 FLOOR BOARD

Remove the rear No. 3 floor board.

5. REMOVE DECK FLOOR BOX RH

Remove the clip.

Disengage the 6 guides and remove the deck floor box RH.

6. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE

Disengage the 4 claws and 2 guides, and remove the rear floor board upper No. 3 plate.

7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

8. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG

Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug as shown in the illustration.

9. REMOVE REAR DOOR REAR FRAME BRACKET

Disengage the clip, 3 claws and 3 guides and remove the rear door rear frame bracket.

10. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

Using a moulding remover, disengage the 3 clips, 4 claws and 2 guides as shown in the illustration.

Disconnect the connector and remove the rear power window regulator switch assembly with rear door armrest base panel.

11. REMOVE REAR DOOR ARMREST COVER

Remove the rear door armrest cover.

12. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

Put protective tape around the rear door panel.
Text in Illustration
*1
Protective Tape

Text in Illustration
*1	Protective Tape

Remove the 2 screws.

Using a clip remover, disengage the 9 clips.

Pull out the rear door trim board sub-assembly in the direction indicated by the arrow as shown in the illustration.

Raise the rear door trim board sub-assembly to remove the rear door trim board sub-assembly together with the rear door inner glass weatherstrip.

Disconnect the connector.

Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

Remove the rear door trim board clip (blue) from the rear door trim board.

13. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

Disengage the claw and 2 guides, and remove the rear door inside handle sub-assembly as shown in the illustration.

14. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP

Using a screwdriver, disengage the 3 claws and remove the rear door inner glass weatherstrip from the rear door trim board sub-assembly as shown in the illustration.
Text in Illustration
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Screwdriver

Text in Illustration
*1	Screwdriver

15. REMOVE REAR DOOR TRIM SEAL

Using a clip remover, disengage the 6 clips and remove the rear door trim seal.

16. REMOVE REAR DOOR SPEAKER COVER (w/o Rear Speaker)

Disconnect the connector.

Remove the 3 bolts and rear door speaker cover.

17. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker)

Disconnect the connector.

Remove the 3 bolts and rear speaker assembly.
NOTICE:
Do not touch the speaker cone.

18. REMOVE REAR DOOR FRAME GARNISH

Disengage the clip and remove the rear door frame garnish.
HINT:
This garnish needs to be replaced with a new one because the clip will break when removing it.

19. REMOVE REAR DOOR TRIM BRACKET

Remove the 2 screws and rear door trim bracket.

20. REMOVE REAR DOOR SERVICE HOLE COVER

Disengage the clamp.

Disconnect the connector and remove the rear door service hole cover.
HINT:
Remove any remaining butyl tape from the door.

21. REMOVE REAR DOOR CHECK ASSEMBLY

Remove the 3 bolts and rear door check assembly.

22. REMOVE REAR DOOR WEATHERSTRIP

Using a clip remover, disengage the 23 clips and remove the rear door weatherstrip.
Text in Illustration
*1
Double-sided Tape

Text in Illustration
*1	Double-sided Tape

23. REMOVE REAR DOOR GLASS RUN

Remove the rear door glass run.

24. REMOVE NO. 1 REAR DOOR VENT SEAL

Remove the No. 1 rear door vent seal.

25. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

Loosen the temporary bolt.
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Temporary Bolt

Remove the bolt and screw and rear door window division bar sub-assembly.
NOTICE:
When the rear door window division bar sub-assembly is removed, do not allow the rear door quarter window glass to fall.

Remove the temporary bolt from the rear door window division bar sub-assembly.

26. REMOVE REAR DOOR QUARTER WINDOW GLASS

Remove the rear door quarter window glass with the rear door quarter window weatherstrip as shown in the illustration.

Remove the rear door quarter window glass from the rear door quarter window weatherstrip.

27. REMOVE NO. 2 REAR DOOR VENT SEAL

Remove the No. 2 rear door vent seal.

28. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.
NOTICE:
Do not damage the door glass.

29. REMOVE REAR DOOR GLASS CHANNEL SUB-ASSEMBLY

Using a screwdriver, remove the rear door glass channel sub-assembly.
Text in Illustration
*1
Protective Tape
HINT:
Tape the screwdriver tip before use.

30. REMOVE REAR DOOR GLASS CHANNEL FILLER

Remove the rear door glass channel filler.

31. REMOVE REAR DOOR CUSHION

Remove the 2 bolts.
Text in Illustration
*1
Double-sided Tape

Disengage the 2 guides and remove the rear door cushion.

32. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY

Disconnect the connector.

Loosen the temporary bolt.
Text in Illustration
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Temporary Bolt
NOTICE:
Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

Remove the 3 bolts.

Remove the rear door window regulator assembly.

Remove the temporary bolt from the rear door window regulator assembly.

33. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY

Using a T25 "TORX" socket wrench, remove the 3 screws and rear power window regulator motor assembly.

34. REMOVE REAR DOOR LOCK ASSEMBLY

Using a T30 "TORX" socket wrench, remove the 3 screws.

Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.

Remove the door lock wiring harness seal from the rear door lock assembly.

35. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)

Using a screwdriver, disengage the claw.
HINT:
Tape the screwdriver tip before use.

Remove the rear door lock remote control cable assembly.

36. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)

Using a screwdriver, disengage the claw.
HINT:
Tape the screwdriver tip before use.

Remove the rear door lock remote control cable assembly.

37. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)

Using a screwdriver, disengage the 3 claws.
HINT:
Tape the screwdriver tip before use.

Remove the rear door inside locking cable assembly.

38. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)

Using a screwdriver, disengage the 3 claws.
HINT:
Tape the screwdriver tip before use.

Remove the rear door inside locking cable assembly.

39. REMOVE REAR DOOR OUTSIDE HANDLE COVER

Using a T30 "TORX" socket wrench, loosen the screw.
HINT:
The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

Disengage the claw and remove the rear door outside handle cover.

40. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.
NOTICE:
The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless the release plate of the rear door outside handle frame sub-assembly is pulled and held.

Move the lever in the direction indicated by the arrow in the illustration.

Remove the rear door outside handle assembly as shown in the illustration.

41. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD

Disengage the 3 claws and remove the rear door front outside handle pad.

42. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD

Disengage the 2 claws and remove the rear door rear outside handle pad.

43. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

Using a T30 "TORX" socket wrench, loosen the screw.

Slide the rear door outside handle frame sub-assembly to disengage the door handle nut and claw of the rear door outside handle frame sub-assembly, and then remove it.

44. REMOVE NO. 2 REAR DOOR WEATHERSTRIP

Using a clip remover, disengage the 4 clips and remove the No. 2 rear door weatherstrip.

45. REMOVE REAR DOOR PANEL CUSHION

Using a clip remover, disengage the claw and remove the rear door panel cushion.

46. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

Put protective tape around the rear door belt moulding assembly.
Text in Illustration
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Protective Tape

Using a screwdriver with the tip wrapped with protective tape, disengage the 5 claws and guide to remove the rear door belt moulding assembly as shown in the illustration.
Text in Illustration
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Protective Tape

47. REMOVE NO. 3 REAR DOOR WEATHERSTRIP

HINT:

When removing the No. 3 rear door weatherstrip, heat the vehicle body and No. 3 rear door weatherstrip using a heat light.

NOTICE:

Do not heat the vehicle body or No. 3 rear door weatherstrip excessively.

Using a heat light, heat the No. 3 rear door weatherstrip.
Heating Temperature
Item
Temperature
Vehicle Body
40 to 60°C (104 to 140°F)
No. 3 Rear Door Weatherstrip
20 to 30°C (68 to 86°F)

Remove the No. 3 rear door weatherstrip.
Text in Illustration
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Double-sided Tape

48. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

HINT:

When removing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

Heating Temperature
Item	Temperature
Vehicle Body	40 to 60°C (104 to 140°F)
Moulding	20 to 30°C (68 to 86°F)

NOTICE:

Do not heat the vehicle body or moulding excessively.

Using a heat light, heat the rear door front window frame moulding.

Using a moulding remover, disengage the clip and remove the rear door front window frame moulding.
Text in Illustration
*1
Double-sided Tape
*2
Caulking Sponge

49. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY

Insert a 4.0 mm (0.157 in.) drill bit into a drill.

Tape a 4.0 mm (0.157 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.
Area
Dimension
A
5.0 mm
NOTICE:
Tape the 4.0 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

Lightly press the drill bit against the rivets to drill off the rivet flanges, and remove the 7 rivets.
NOTICE:
1. Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
2. Prying the rivets with the drill may damage the rivet installation holes or drill bit.
3. Be careful of the drilled rivets, as they may be hot.

Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

Disengage the guide and 2 claws, remove the rear door window frame moulding sub-assembly from the door frame.

50. REMOVE REAR DOOR OUTSIDE STRIPE

Using a heat light, heat the rear door outside stripe and vehicle body.
Heating Temperature
Item
Temperature
Vehicle Body and Rear Door Outside stripe
40 to 60°C (104 to 140°F)
NOTICE:
Do not heat the vehicle body excessively.

Pull back on one of the ends of the rear door outside stripe to remove it.
HINT:
When pulling on the stripe, pull it parallel to the body.

51. REMOVE REAR DOOR LOWER OUTSIDE STRIPE

Using a heat light, heat the rear door lower outside stripe and vehicle body.
Heating Temperature
Item
Temperature
Vehicle Body and Rear Door Lower Outside stripe
40 to 60°C (104 to 140°F)
NOTICE:
Do not heat the vehicle body excessively.

Pull back on one of the ends of the rear door lower outside stripe to remove it.
HINT:
When pulling on the stripe, pull it parallel to the body.

Item	Temperature
Vehicle Body and Rear Door Outside stripe	40 to 60°C (104 to 140°F)

Item	Temperature
Vehicle Body and Rear Door Lower Outside stripe	40 to 60°C (104 to 140°F)