BACK DOOR GLASS > INSTALLATION

for Preparation Click here



1. INSTALL BACK DOOR GLASS ADHESIVE DAM

  1. Apply Primer G to the installation part of the back door glass adhesive dam.

    HINT:
    If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.



    B269065E01

  1. Install 4 new back door glass adhesive dams onto the back door glass as shown in the illustration.
    Text in Illustration 
    *A
    		Back Side
    *1
    		Marking for Dam Pasting

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.



2. INSTALL BACK WINDOW LOWER MOULDING

  1. Apply Primer G to the installation part of the back window lower moulding.

    HINT:
    If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.



    B269062E01

  1. Install a new back window lower moulding onto the back door glass as shown in the illustration.
    Text in Illustration 
    *A
    		Back Side

    Standard Dimension:
    Area
    		Dimension
    a
    		0 to 3.0 mm (0 to 0.118 in.)
    b
    		4.8 to 6.4 mm (0.189 to 0.252 in.)

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.



3. INSTALL BACK WINDOW OUTSIDE MOULDING LH

  1. Apply Primer G to the installation part of the back window outside moulding LH.

    HINT:
    If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.



    B271510E01

  1. Install a new back window outside moulding LH onto the back door glass as shown in the illustration.
    Text in Illustration 
    *A
    		Back Side

    Standard Dimension:
    Area
    		Dimension
    a
    		7.0 mm (0.276 in.)
    b
    		6.0 to 7.5 mm (0.236 to 0.295 in.)
    c
    		9.7 to 12.7 mm (0.382 to 0.500 in.)

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.



4. INSTALL BACK WINDOW OUTSIDE MOULDING RH

HINT:
Use the same procedure as for the LH side.



5. INSTALL NO. 1 BACK WINDOW GLASS SPACER

  1. Apply Primer G to the installation part of the No. 1 back window glass spacer.

    HINT:
    If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.



    B269067E01

  1. Install a new No. 1 back window glass spacer onto the back door glass as shown in the illustration.
    Text in Illustration 
    *A
    		Back Side
    *1
    		Marking for Spacer Pasting

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.



6. INSTALL NO. 2 BACK WINDOW GLASS SPACER

  1. Apply Primer G to the installation part of the No. 2 back window glass spacer.

    HINT:
    If primer is applied to an area that is not specified, wipe off the primer with a non-residue solvent before it dries.



    B269066E01

  1. Install a new No. 2 back window glass spacer onto the back door glass as shown in the illustration.
    Text in Illustration 
    *A
    		Back Side
    *1
    		Marking for Spacer Pasting

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.



7. INSTALL BACK DOOR GLASS SUB-ASSEMBLY


  1. Using a brush, coat the installation surface on the vehicle body with Primer M.


    B269244E01


    Text in Illustration 
    *1
    		Primer M
    		*2
    		Brush
    *3
    		Adhesive
    		*4
    		Edge of Curved Surface
    *a
    		CORRECT
    		*b
    		WRONG

    NOTICE:
    1. Do not coat the adhesive with Primer M.
    2. Do not apply too much primer.
    3. Allow the primer to dry for 3 minutes or more.
    4. Throw away any leftover primer.

    HINT:
    If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.



  1. Using a brush or a sponge, coat the application area of the adhesive with Primer G.


    B269068E01


    Text in Illustration 
    *A
    		Back Side
    		-
    		-
    *1
    		Adhesive Center
    		*2
    		Ceramic Notch
    *3
    		Primer G
    		-
    		-

    Standard Dimension:

    Area
    		Dimension
    a
    		8.0 mm (0.315 in.)
    b
    		9.0 mm (0.354 in.)
    c
    		8.0 mm (0.315 in.)
    d
    		8.0 mm (0.315 in.)
    e
    		12.4 mm (0.488 in.)
    f
    		37.6 mm (1.480 in.)
    g
    		16.0 mm (0.630 in.)
    h
    		8.0 mm (0.315 in.)

    NOTICE:
    1. Do not apply too much primer.
    2. Allow the primer to dry for 3 minutes or more.
    3. Throw away any leftover primer.

    HINT:
    1. Apply Primer G onto the ceramic notches.
    2. If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.



  1. Apply adhesive to the back door glass.

    Adhesive:
    Toyota Genuine Windshield Glass Adhesive or equivalent




      B214800E05

    1. Cut off the tip of the cartridge nozzle as shown in the illustration.
      Text in Illustration 
      *1
      		Nozzle

      Standard Dimension:
      Area
      		Dimension
      a
      		8.0 mm (0.315 in.) or more
      b
      		12.0 mm (0.472 in.) or more

      HINT:
      After cutting off the tip, use all the adhesive within the time described in the table below.

      Usage Time Frame:
      Temperature
      		Usage Time Frame
      35°C (95°F)
      		15 minutes
      20°C (68°F)
      		1 hour and 40 minutes
      5°C (41°F)
      		8 hours

    2. Load the sealer gun with the cartridge.



    3. Apply adhesive to the back door glass as shown in the illustration.


      B269069E01


      Text in Illustration 
      *A
      		Back Side
      		-
      		-
      *1
      		Adhesive Center
      		*2
      		Ceramic Notch
      *3
      		Adhesive
      		-
      		-

      Standard Dimension:

      Area
      		Dimension
      a
      		13.0 mm (0.512 in.)
      b
      		13.0 mm (0.512 in.)
      c
      		16.4 mm (0.646 in.)
      d
      		41.6 mm (1.638 in.)
      e
      		7.8 mm (0.307 in.)
      f
      		5.7 mm (0.224 in.)



  1. Install the back door glass.



      B269055E01

    1. Position the back door glass so that the matchmarks are aligned, and press it in gently along the rim (when glass without a clip is used).
      Text in Illustration 
      *1
      		Matchmark

    2. Lightly press the back door glass to ensure that the back door glass is securely fit to the vehicle body (when glass without a clip is used).

      HINT:
      Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.



      3. B269058

    3. Using suction cups, engage the 2 clips to install the back door glass (when glass with all clips is used).

      NOTICE:
      1. Check that the clips are attached to the vehicle body correctly.
      2. Check the clearance between the vehicle body and back door glass.

    4. Lightly press the front surface of the back door glass to ensure that the back door glass is securely fit to the vehicle body.

      HINT:
      Press the back door glass with a force of 98 N (10 kgf, 22 lbf) or more.



      5. BO03986E12

    5. Using a scraper, remove any excess or protruding adhesive.
      Text in Illustration 
      *1
      		Adhesive

      HINT:
      Apply adhesive onto the back door glass rim.

    6. Hold the back door glass using protective tape until applied adhesive becomes hard.

      NOTICE:
      Do not drive the vehicle within the time described in the table below.

      Minimum Time:
      Temperature
      		Minimum Time prior to Driving Vehicle
      35°C (95°F)
      		1 hour and 30 minutes
      20°C (68°F)
      		5 hours
      5°C (41°F)
      		24 hours

  1. Engage the 2 clamps.

  1. Connect each connector.



8. INSTALL REAR WIPER MOTOR ASSEMBLY (w/ Rear Wiper)
(Click here)


9. INSTALL REAR SPOILER SUB-ASSEMBLY


  1. Install the 4 new clips to the rear spoiler sub-assembly as shown in the illustration.


    B270353



    B270348

  1. Engage the 4 clips and install the rear spoiler sub-assembly.

  1. Connect the connector.

  1. Install the 2 nuts and 2 bolts.

  1. Install the 2 hole plugs.



10. INSTALL BACK DOOR TRIM BOARD ASSEMBLY


    B270188E01

  1. Engage the 13 clips to install the back door trim board assembly.

    HINT:
    Engage the clips in the order shown in the illustration.



    B270187

  1. Slide the handle plate of the back door trim board to engage it.



11. INSTALL BACK DOOR SIDE GARNISH LH


    B270184

  1. Engage the 2 clips, 2 claws and guide to install the back door side garnish LH.



12. INSTALL BACK DOOR SIDE GARNISH RH


    B270185

  1. Engage the 2 clips, 2 claws and guide to install the back door side garnish RH.



13. INSTALL UPPER BACK DOOR TRIM PANEL ASSEMBLY


    B270183

  1. Engage the 4 clips and 4 claws to install the upper back door trim panel assembly.



14. INSPECT FOR LEAK AND REPAIR

  1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

  1. If water leaks into the cabin, allow the water to dry and add adhesive.

  1. Remove the protective tape.