REAR BRAKE > INSTALLATION

for Preparation Click here

HINT:

1. Use the same procedure for the LH side and RH side.
   
2. The following procedure is for the LH side.
   

1. Align the matchmarks of the disc and axle hub, and install the disc.
   

   Text in Illustration 

   *a

   Matchmark

   NOTICE:

   When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

1. Install the disc brake cylinder mounting with the 2 bolts.
   

   Torque:

   57 N*m{ 585 kgf*cm , 42 ft.*lbf }

1. Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
   

   Text in Illustration 

   Lithium Soap Base Glycol Grease

   HINT:

   Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.

2. Install the 2 rear disc brake bushing dust boots to the disc brake cylinder mounting.
   

1. Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the 2 rear disc brake pad guide pins.
   

   Text in Illustration 

   Lithium Soap Base Glycol Grease

2. Install the 2 rear disc brake pad guide pins to the disc brake cylinder mounting.
   

1. Install the 2 rear disc brake pad support plates to the disc brake cylinder mounting.
   
   

   
   
   
   
   

   Text in Illustration 

   *A

   for Disc Diameter 259 mm (10.2 in.)

   *B

   for Disc Diameter 279 mm (11.0 in.)

   NOTICE:

   Be sure to install each rear disc brake pad support plate in the correct position and direction.

1. Apply disc brake grease to the back plate of the rear disc brake pads.
   

   Text in Illustration 

   Disc Brake Grease

2. Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to each rear disc brake pad.
   

   Text in Illustration 

   *1	Rear No. 1 Disc Brake Anti-squeal Shim
   *2	Rear No. 2 Disc Brake Anti-squeal Shim

   NOTICE:

   1. When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
      
   2. Disc brake grease may seep out slightly from the areas where the anti-squeal shims are installed.
      
   3. Make sure that disc brake grease is not applied onto the lining surface.
      

1. Install the 2 rear disc brake pads to the disc brake cylinder mounting.
   

   NOTICE:

   There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

2. Install the 2 anti-squeal springs to the rear disc brake pads.
   

   NOTICE:

   1. When replacing the rear disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.
      
   2. Be sure to install the anti-squeal springs into the rear disc brake pad installation holes as far as they will go.
      

1. To compensate for pad lining thickness, use SST to adjust the protrusion of the rear disc brake piston by turning it.
   

   SST

   09719-12010   (09719-01030)
   

   NOTICE:

   1. Place the disc between the 2 brake pads to determine how much to move the piston outward.
      
   2. Turn the rear disc brake piston to the position where the protrusion on the rear disc brake pad lines up properly with the piston groove.
      

2. Hold the rear disc brake cylinder pad guide pin, and install the rear disc brake cylinder assembly to the disc brake cylinder mounting with the 2 bolts.
   

   Text in Illustration 

   *a	Hold
   *b	Turn

   Torque:

   34 N*m{ 350 kgf*cm , 25 ft.*lbf }

   NOTICE:

   1. Install the rear disc brake cylinder assembly while holding both of the rear disc brake pads because the anti-squeal springs may fall off the rear disc brake pads.
      
   2. Be sure that the anti-squeal springs are installed to the rear disc brake pads.
      

1. Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
   

   Torque:

   33 N*m{ 340 kgf*cm , 25 ft.*lbf }

   NOTICE:

   Install the flexible hose lock securely into the lock hole in the disc brake cylinder.

1. Install the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.
   

   Text in Illustration 

   *1	No. 3 Parking Brake Cable Assembly
   *2	Clip

   HINT:

   Be sure to engage the No. 3 parking brake cable assembly clip onto the rear disc brake cylinder assembly as shown in the illustration.

2. Connect the No. 3 parking brake cable assembly to the rear disc brake cylinder assembly.
   

3. Install the No. 3 parking brake cable assembly with the bolt.
   

   Torque:

   6.0 N*m{ 61 kgf*cm , 53 in.*lbf }

1. Install the parking brake lever protector to the No. 3 parking brake cable assembly.
   

1. Connect the cable to the negative (-) auxiliary battery terminal (Click here).
   

2. Perform the following procedure if air bleeding is not necessary:
   
   

   1. Connect the reservoir level switch connector.
      

   2. Clear the DTCs (Click here).
      

1. Disengage the 5 claws and 2 guides to remove the center cowl top ventilator louver.
   

2. Bleed brake line.
   
   

   
   
   

   1. Remove the brake master cylinder reservoir filler cap assembly.
      

   2. Add brake fluid into the reservoir between MAX and MIN level on the brake fluid reservoir.
      

      Brake fluid:

      SAE J1703 or FMVSS No. 116 DOT3
      

   3. Connect the intelligent tester to the DLC3 and turn the power switch on (IG).
      

   4. Turn the intelligent tester on and enter the following menus: Chassis / ABS/VSC/TRC / Air Bleeding.
      

   5. Select "Usual air bleeding" on the intelligent tester display, and bleed air from the brake fluid following the instructions on the intelligent tester.
      

   6. After air bleeding, tighten each bleeder plug.
      

      Torque:

      front bleeder plug:

      8.3 N*m{ 85 kgf*cm , 73 in.*lbf }

      rear bleeder plug:

      11 N*m{ 112 kgf*cm , 8 ft.*lbf }

   7. Clear the DTCs (Click here).
      

   8. Turn the intelligent tester off and turn the power switch off.
      

3. Inspect for brake fluid leaks.
   

4. Install the brake master cylinder reservoir filler cap.
   

5. Engage the 5 claws and 2 guides to install the center cowl top ventilator louver.
   

1. Connect each connector.
   

2. Engage the 8 claws and clip to install the lower instrument panel finish panel sub-assembly.
   

1. Engage the 4 guides, clip and 3 claws to install the instrument side panel LH.
   

1. Align the alignment mark (orange) on the weatherstrip with the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.
   

   Text in Illustration 

   *a	Alignment Mark (Orange)

   NOTICE:

   After installation, check that the corners fit correctly.

1. Connect each connector.
   

2. Engage the clamp.
   

3. Engage the clip.
   

4. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <E>.
   

1. Engage the 2 claws to install the No. 2 air duct sub-assembly.
   

1. Connect each connector.
   

2. Engage the clamp.
   

3. Engage the 2 clips.
   

4. Install the No. 1 instrument panel under cover sub-assembly with the screw <E>.
   

Torque:

103 N*m{ 1050 kgf*cm , 76 ft.*lbf }