FRONT EVAPORATOR TEMPERATURE SENSOR > INSTALLATION

for Preparation Click here



1. INSTALL NO. 1 COOLER THERMISTOR


    E193480E01
  1. Install the No. 1 cooler thermistor as shown in the illustration.
    Part
    Length
    A
    34.3 mm
    1.35 in.
    B
    20.9 mm
    0.822 in.
    C
    50 mm
    1.97 in.
    Text in Illustration 
    *a
    From Tank
    *b
    Fixed Part
    *c
    Sensor Part

    NOTICE:
    1. Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.
    2. When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).
    3. After inserting the thermistor, do not apply excessive force to the wire.
    4. Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".



2. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY


    E189151
  1. Apply a sufficient amount of compressor oil to 2 new O-rings and the fitting surfaces.

    Compressor oil:
    ND-OIL 11 or equivalent

  1. Install the 2 O-rings to the cooler evaporator subassembly.

    NOTICE:
    1. Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign matter.
    2. Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.



    E189152
  1. Engage the clamp and install the cooler evaporator sub-assembly with the No. 1 cooler thermistor.

    HINT:
    Completely cover the tube with the grommet.



    E189154
  1. Engage the 4 claws.

  1. Install the lower heater case with the 4 screws.



    E189156
  1. Install the packing.



3. INSTALL COOLER EXPANSION VALVE


    E189168
  1. Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

    Torque:
    3.5 N*m{ 36 kgf*cm , 31 in.*lbf }



4. INSTALL BLOWER ASSEMBLY (w/o PTC Heater)
  1. Engage the guide.

  1. Install the blower assembly with the 3 screws.

  1. Connect the connector.



5. INSTALL BLOWER ASSEMBLY (w/ PTC Heater)
  1. Engage the guide.

  1. Install the blower assembly with the 3 screws.

  1. Connect the connector.

  1. Engage each clamp.

  1. Install the screw and connect the quick heater connector.

  1. Reattach the felt tape.



6. INSTALL AIR CONDITIONING UNIT ASSEMBLY
(Click here)