AIR CONDITIONING UNIT > REASSEMBLY

for Preparation Click here



1. INSTALL NO. 1 COOLER THERMISTOR


    E193480E01

  1. Install the No. 1 cooler thermistor as shown in the illustration.
    Part
    		Length
    A
    		34.3 mm
    		1.35 in.
    B
    		20.9 mm
    		0.822 in.
    C
    		50 mm
    		1.97 in.
    Text in Illustration 
    *a
    		From Tank
    *b
    		Fixed Part
    *c
    		Sensor Part

    NOTICE:
    1. Be sure to insert the thermistor only once because reinserting it into the same position will not allow it to be firmly secured.
    2. When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).
    3. After inserting the thermistor, do not apply excessive force to the wire.
    4. Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".



2. INSTALL COOLER EVAPORATOR SUB-ASSEMBLY


    E189151

  1. Apply a sufficient amount of compressor oil to 2 new O-rings and the fitting surfaces.

    Compressor oil:
    ND-OIL 11 or equivalent

  1. Install the 2 O-rings to the cooler evaporator subassembly.

    NOTICE:
    1. Keep the O-rings and O-ring fitting surfaces free from dirt or any foreign matter.
    2. Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.



    E189152

  1. Engage the clamp and install the cooler evaporator sub-assembly with the No. 1 cooler thermistor.

    HINT:
    Completely cover the tube with the grommet.



    E189154

  1. Engage the 4 claws.

  1. Install the lower heater case with the 4 screws.



    E189156

  1. Install the packing.



3. INSTALL COOLER EXPANSION VALVE


    E189168

  1. Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

    Torque:
    3.5 N*m{ 36 kgf*cm , 31 in.*lbf }



4. INSTALL DRAIN COOLER HOSE


    E189176

  1. Install the drain cooler hose as shown in the illustration.



5. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY


    E189182

  1. Engage the 2 guides to install the air conditioning amplifier assembly as shown in the illustration.

  1. Install the screw.



6. INSTALL CONSOLE MOUNTING BRACKET RH


    E189179

  1. Engage the 2 claws and install the console mounting bracket RH.



7. INSTALL CONSOLE MOUNTING BRACKET LH


    E189185

  1. Install the console mounting bracket LH with the screw.



8. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    E189170

  1. Install the heater radiator unit sub-assembly as shown in the illustration.



    E189173E01

  1. Install the clamp with the screw.
    Text in Illustration 
    *1
    		Clamp



9. INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)


  1. for LHD:



      E189190

    1. Install the quick heater assembly as shown in the illustration.



      2. E189193

    2. Install the 2 screws.

    3. Engage the 3 clamps.



  1. for RHD:



      E220444

    1. Install the quick heater assembly as shown in the illustration.



      2. E220446

    2. Install the 2 screws.

    3. Engage the 3 clamps.



10. INSTALL AIR OUTLET CONTROL SERVO MOTOR SUB-ASSEMBLY


    E189163E02

  1. Using the reference point, install the air outlet control servo motor sub-assembly with the 3 screws.
    Text in Illustration 
    *a
    		Reference Point



11. INSTALL NO. 2 AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY


    E194015E02

  1. Using the reference point, install the No. 2 air mix control servo motor sub-assembly with the 3 screws.
    Text in Illustration 
    *a
    		Reference Point



12. INSTALL AIR MIX CONTROL SERVO MOTOR SUB-ASSEMBLY


    E189159E02

  1. Using the reference point, install the air mix control servo motor sub-assembly with the 3 screws.
    Text in Illustration 
    *a
    		Reference Point



13. INSTALL AIR CONDITIONING HARNESS ASSEMBLY


  1. Connect each connector.


    E189187

  1. Engage each clamp to install the air conditioning harness assembly.



14. INSTALL ASPIRATOR (for LHD)


    E189195

  1. Engage the 2 claws and install the aspirator.



15. INSTALL ASPIRATOR (for RHD)


    E189196

  1. Engage the 2 claws and install the aspirator.



16. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY (for LHD)


    E189197

  1. Engage the 2 claws to install the No. 2 air duct sub-assembly.



17. INSTALL NO. 1 AIR DUCT SUB-ASSEMBLY (for RHD)


    E220442

  1. Engage the 2 claws to install the No. 1 air duct sub-assembly.



18. INSTALL BLOWER ASSEMBLY (w/o PTC Heater)

  1. Engage the guide.

  1. Install the blower assembly with the 3 screws.

  1. Connect the connector.



19. INSTALL BLOWER ASSEMBLY (w/ PTC Heater)

  1. Engage the guide.

  1. Install the blower assembly with the 3 screws.

  1. Connect the connector.

  1. Engage each clamp.

  1. Install the screw and connect the quick heater connector.

  1. Reattach the felt tape.