REAR DOOR WINDOW FRAME MOULDING > INSTALLATION

for Preparation Click here

1. Engage the guide and 2 claws, and install the rear door window frame moulding sub-assembly to the door frame.
   

2. Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding with 7 new rivets.
   

   HINT:

   If the mandrel of the rivet does not come off on the first operation of the rivet gun, slide the rivet gun forward on the mandrel and operate it again.

   NOTICE:

   
   
   1. Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
      

      Text in Illustration 

      *1	Riveter
      *2	Mandrel
      *a	Incorrect

   
   
   2. Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.
      

      Text in Illustration 

      *1	Riveter
      *a	Incorrect

   
   
   3. Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.
      

      Text in Illustration 

      *1	Riveter
      *a	Incorrect

HINT:

When installing a new rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

NOTICE:

Do not heat the vehicle body or rear door front window frame moulding excessively.

1. Clean the vehicle body surface.
   
   

   1. Using a heat light, heat the vehicle body surface.
      

   2. Remove the double-sided tape from the vehicle body.
      

   3. Wipe off any tape adhesive residue with cleaner.
      

2. Install a new rear door front window frame moulding.
   

   Text in Illustration 

   *1	Double-sided Tape
   *2	Caulking Sponge

   
   

   1. Using a heat light, heat the vehicle body and rear door front window frame moulding.
      

   2. Remove the release paper from the rear door front window frame moulding.
      

      HINT:

      After removing the release paper, keep the exposed adhesive free from foreign matter.

   3. Install the rear door front window frame moulding with the clip.
      

1. Engage the 5 claws and guide to install the rear door belt moulding assembly as shown in the illustration.
   

1. Slide the rear door glass sub-assembly to install it as shown in the illustration.
   

1. Install the rear door quarter window glass to the rear door quarter window weatherstrip.
   

2. Install the rear door quarter window glass together with the rear door quarter window weatherstrip in the direction indicated by the arrow in the illustration.
   

1. Install the temporary bolt to the rear door window division bar sub-assembly.
   

2. Temporarily install the rear door window division bar sub-assembly.
   

   Text in Illustration 

   *1	Temporary Bolt

3. Install the bolt and screw.
   

   Torque:

   Bolt:

   8.5 N*m{ 87 kgf*cm , 75 in.*lbf }

4. Tighten the temporary bolt to install the rear door window division bar sub-assembly.
   

   Torque:

   8.5 N*m{ 87 kgf*cm , 75 in.*lbf }

1. Install the No. 1 rear door vent seal.
   

1. Install the rear door glass run.
   

1. Engage the 23 clips to install a new rear door weatherstrip.
   

   Text in Illustration 

   *1	Double-sided Tape

1. Apply MP grease to the sliding parts of the rear door check assembly.
   

2. Apply adhesive to the threads of the bolt (A).
   

   Adhesive:

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
   

3. Install the rear door check assembly with the 3 bolts.
   

   Torque:

   (A):

   27 N*m{ 275 kgf*cm , 20 ft.*lbf }

   (B):

   5.0 N*m{ 51 kgf*cm , 44 in.*lbf }

1. Apply butyl tape to the rear door panel.
   

2. Pass the rear door lock remote control cable assembly, rear door inside locking cable assembly and each connector through a new rear door service hole cover.
   

3. Attach the rear door service hole cover according to the reference points on the rear door panel.
   

   Text in Illustration 

   *1	Reference Point

   NOTICE:

   Securely install the rear door service hole cover preventing wrinkles and air bubbles.

4. Connect the connector.
   

5. Engage the clamp.
   

1. Install the rear door trim bracket with the 2 screws.
   

1. Install the rear door speaker cover with the 3 bolts.
   

   HINT:

   Install the bolts in the order shown in the illustration.

2. Connect the connector.
   

1. Install the rear speaker assembly with the 3 bolts.
   

   NOTICE:

   Do not touch the speaker cone.

   HINT:

   Install the bolts in the order shown in the illustration.

2. Connect the connector.
   

1. Engage the 3 claws and install the rear door inner glass weatherstrip as shown in the illustration.
   

1. Install a new rear door trim board clip (blue) to the rear door trim board.
   

2. Connect the rear door lock remote control cable assembly and rear door inside locking cable assembly.
   

   Text in Illustration 

   *1	Rear Door Inside Locking Cable Assembly
   *2	Rear Door Lock Remote Control Cable Assembly

3. Connect the connector.
   

4. Engage the rear door trim board sub-assembly with the 3 claws to the rear door inner glass weatherstrip as shown in the illustration.
   

5. Engage the 8 clips and temporarily install the rear door trim board sub-assembly.
   

6. Engage the clip <A> and install the rear door trim board sub-assembly.
   

7. Install the 2 screws.
   

8. Remove the protective tape.
   

1. Install the rear door armrest cover.
   

1. Connect the connector.
   

2. Engage the 2 guides, 3 clips and 4 claws, and install the rear power window regulator switch assembly with rear door armrest base panel.
   

1. Engage the 3 guides, clip and 3 claws, and install the rear door rear frame bracket.
   

1. Engage the 3 claws and install the rear door inside handle bezel plug.
   

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

1. Engage the 4 claws and 2 guides to install the rear floor board upper No. 3 plate.
   

1. Engage the 6 guides.
   

2. Install the deck floor box RH with the clip.
   

1. Install the rear No. 3 floor board.
   

1. Install the rear deck floor box.
   

1. Install the rear No. 2 floor board.