PARKING BRAKE PEDAL (for RHD) > INSTALLATION

for Preparation Click here



1. INSTALL PARKING BRAKE CONTROL PEDAL ASSEMBLY


    C232738

  1. Install the parking brake control pedal assembly with the 2 bolts and nut.

    Torque:
    15 N*m{ 148 kgf*cm , 11 ft.*lbf }



    C232737

  1. Connect the parking brake switch connector.

  1. Engage the wire harness clamp.



    C232739E01

  1. Using SST, install the bolt (A).
    Text in Illustration 
    *a
    		Fulcrum Length

    SST
    09961-00950  

    Torque:
    without SST:
    15 N*m{ 148 kgf*cm , 11 ft.*lbf }
    with SST:
    9.4 N*m{ 96 kgf*cm , 83 in.*lbf }

    NOTICE:
    1. Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
    2. This torque value is effective when SST is parallel to the torque wrench.

  1. Install the No. 1 parking brake cable assembly with the 4 bolts.

    Torque:
    15 N*m{ 148 kgf*cm , 11 ft.*lbf }

  1. Engage the cable with the clamp.



    C232735E01

  1. Temporarily install the lock nut.
    Text in Illustration 
    *1
    		Lock Nut
    *2
    		Adjusting Nut

    HINT:
    After adjusting parking brake pedal travel, tighten the lock nut.



2. CONNECT NO. 1 PARKING BRAKE PULL ROD SUB-ASSEMBLY


    C233585E01

  1. Connect the No. 1 parking brake pull rod sub-assembly to the parking brake control pedal assembly as shown in the illustration.
    Text in Illustration 
    *a
    		Turn
    *b
    		Hold

    Torque:
    5.4 N*m{ 55 kgf*cm , 48 in.*lbf }



3. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY

  1. Engage the 2 claws to install the No. 2 air duct sub-assembly.



4. INSTALL FRONT FLOOR CENTER REINFORCEMENT


    C232728

  1. Install the front floor center reinforcement with the 4 bolts.

    Torque:
    27 N*m{ 275 kgf*cm , 20 ft.*lbf }



5. INSTALL YAW RATE AND ACCELERATION SENSOR

  1. Connect the yaw rate and acceleration sensor connector.

    NOTICE:
    Make sure that the yaw rate and acceleration sensor connector is connected securely.

  1. Install the yaw rate and acceleration sensor with the 2 bolts.

    Torque:
    8.5 N*m{ 87 kgf*cm , 75 in.*lbf }

    NOTICE:
    1. Do not damage the yaw rate and acceleration sensor.
    2. Make sure that the yaw rate and acceleration sensor is installed securely.
    3. Do not use dropped or damaged parts.
    4. Keep the contact surfaces of the yaw rate and acceleration sensor and the body free of foreign matter.
    5. Make sure that the sensor is facing the correct direction.



6. INSTALL NO. 2 CONSOLE BOX MOUNTING BRACKET

  1. Install the No. 2 console box mounting bracket with the 2 bolts.

  1. Engage the clamp.



7. INSTALL MULTI-MEDIA INTERFACE ECU ASSEMBLY (w/ Audio)

HINT:
This is symmetrical to the LHD model (Click here).



8. INSTALL NO. 1 ELECTRICAL KEY OSCILLATOR

HINT:
This is symmetrical to the LHD model (Click here).



9. INSTALL MULTI-MEDIA MODULE ASSEMBLY (w/ Navigation System for DVD)

  1. Install the multi-media module assembly with the 4 bolts.

  1. Connect the 2 connectors.



10. INSTALL NO. 1 CONSOLE BOX MOUNTING BRACKET

HINT:
This is symmetrical to the LHD model (Click here).



11. INSTALL NO. 3 CONSOLE BOX MOUNTING BRACKET

HINT:
This is symmetrical to the LHD model (Click here).



12. INSTALL CONSOLE BOX LH

HINT:
This is symmetrical to the LHD model (Click here).



13. INSTALL FRONT NO. 2 CONSOLE BOX INSERT

HINT:
This is symmetrical to the LHD model (Click here).



14. INSTALL CONSOLE BOX RH

HINT:
This is symmetrical to the LHD model (Click here).



15. INSTALL CONSOLE BOX INSERT

HINT:
This is symmetrical to the LHD model (Click here).



16. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY

HINT:
This is symmetrical to the LHD model (Click here).



17. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

HINT:
Perform the same procedure as for the LHD model (Click here).



18. INSTALL REAR CONSOLE BOX ASSEMBLY

HINT:
This is symmetrical to the LHD model (Click here).



19. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY

HINT:
This is symmetrical to the LHD model (Click here).



20. ADJUST PARKING BRAKE PEDAL TRAVEL

  1. Remove the No. 1 instrument panel under cover sub-assembly (Click here).

  1. Remove the No. 2 air duct sub-assembly (Click here).

  1. Completely release the parking brake pedal.



    C232733E01

  1. Loosen the lock nut and the adjusting nut to completely release the parking brake cable.
    Text in Illustration 
    *1
    		Lock Nut
    *2
    		Adjusting Nut

  1. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

    Parking brake pedal travel:
    8 to 11 notches at 300 N (31 kgf, 67.5 lbf)

  1. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

    Torque:
    5.4 N*m{ 55 kgf*cm , 48 in.*lbf }

  1. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

  1. Check that the parking brake does not drag.

  1. Install the No. 2 air duct sub-assembly (Click here).

  1. Install the No. 1 instrument panel under cover sub-assembly (Click here).



21. INSPECT BRAKE WARNING LIGHT

  1. When operating the parking brake pedal, check that the brake warning light illuminates.

    Standard:
    The brake warning light always illuminates at the first click.