FUEL PUMP > REMOVAL

for Preparation Click here



1. PRECAUTION

NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work (Click here).



2. DISCHARGE FUEL SYSTEM PRESSURE
(Click here)


3. REMOVE REAR NO. 2 FLOOR BOARD

  1. Remove the rear No. 2 floor board.



4. REMOVE REAR DECK FLOOR BOX

  1. Remove the rear deck floor box.



5. REMOVE REAR NO. 3 FLOOR BOARD

  1. Remove the rear No. 3 floor board.



6. REMOVE DECK FLOOR BOX RH


    B270546

  1. Remove the clip.

  1. Disengage the 6 guides and remove the deck floor box RH.



7. REMOVE REAR FLOOR BOARD UPPER NO. 3 PLATE


    B270547

  1. Disengage the 4 claws and 2 guides, and remove the rear floor board upper No. 3 plate.



8. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).



9. REMOVE REAR SEAT CUSHION ASSEMBLY


  1. Disengage the hook of the seat cushion from the vehicle body as shown in the illustration.

    NOTICE:
    Follow the instructions below carefully as the cushion frame can be deformed easily.




      B275284E01

    1. Choose a hook to disengage first. Place your hands near the hook as shown in the illustration. Then lift the seat cushion to disengage the hook.
      Text in Illustration 
      *1
      		Hook
      *2
      		Guide
      Standard Measurement 
      *a
      		100 mm (3.94 in.) or less

    2. Repeat the step above for the other hook.

  1. Disengage the guide of the seat cushion from the seatback.



    B221512

  1. Remove the bolt and disconnect the rear center seat outer belt assembly.

  1. Pull out the rear center seat outer belt assembly from the rear seat cushion assembly.

  1. Remove the rear seat cushion assembly.



10. REMOVE REAR SEAT CUSHION LOCK HOOK


    B274369

  1. Disengage the claw and remove the rear seat cushion lock hook.

    NOTICE:
    Rear seat cushion lock hooks must not be reused.

    HINT:
    Use the same procedure the LH side and RH side.



11. REMOVE REAR FLOOR SERVICE HOLE COVER


    A216406

  1. Remove the rear floor service hole cover.



    A217140

  1. Disconnect the connector from the fuel suction tube assembly.



12. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    A217129E01

  1. Remove the tube joint clip, then pull the fuel tube joint out of the plug of the fuel suction tube assembly.
    Text in Illustration 
    *1
    		Tube Joint Clip
    *2
    		Fuel Tube Joint
    *3
    		O-ring

    NOTICE:
    1. Check that there is no dirt or other foreign matter around the fuel tube joint before disconnecting it. Clean the joint if necessary.
    2. It is necessary to prevent dirt or foreign matter from entering the joint. If dirt or foreign matter gets in the joint, the O-rings may not seal properly.
    3. Only disconnect the joint by hand.
    4. Do not bend, kink or twist the nylon tubes.
    5. Protect the contact surfaces by covering it with a plastic bag.



13. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    A167460E01

  1. Loosen the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel suction tube assembly.



14. DISCONNECT NO. 1 CHARCOAL CANISTER OUTLET HOSE


    A167459

  1. Disconnect the No. 1 charcoal canister outlet hose from the fuel suction tube assembly.



15. DISCONNECT FUEL TANK EVAPORATION TUBE


    A161747E01

  1. Release the retainer and disconnect the fuel tank evaporation tube from the fuel suction tube assembly.
    Text in Illustration 
    *1
    		Retainer



16. REMOVE FUEL PUMP GAUGE RETAINER


    A245426E01

  1. Temporarily install the SST plate and claws to the fuel pump gauge retainer.
    Text in Illustration 
    *1
    		SST
    (Plate)
    *2
    		SST
    (Claw)
    *3
    		Rib

    SST
    09808-14030   (09808-01030, 09808-01040, 09808-01050)

    HINT:
    Engage the SST claws securely with the fuel pump gauge retainer ribs to secure SST.

  1. While pressing the claws of SST to the fuel pump gauge retainer ribs securely, tighten the bolts.

    HINT:
    Install SST while pressing the SST claws toward the fuel pump gauge retainer (towards the center of SST).

  1. Install the SST handle.



    A245427E01

  1. Lightly press down on SST to prevent it from separating from the retainer. While pressing SST, rotate the handle slowly to loosen the retainer.
    Text in Illustration 
    *1
    		SST
    (Handle)
    *2
    		SST
    (Plate)
    *3
    		SST
    (Claw)

    SST
    09808-14030   (09808-01010, 09808-01020, 09808-01030, 09808-01040, 09808-01050)

    NOTICE:
    1. Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
    2. Do not press down on SST excessively as this may make the retainer hard to rotate, and may damage components.
    3. Make sure to rotate the SST handle horizontally. If the SST handle is rotated at an angle, SST may come off.
    4. Do not spin SST too fast or use an impact wrench as this may result in damage to components.
    5. If SST comes off of the retainer, loosen the SST bolts and reinstall SST.

    HINT:
    The ribs on the fuel pump gauge retainer can be fitted into the tips of SST.

  1. Remove the fuel pump gauge retainer while holding the fuel suction tube assembly by hand.



17. REMOVE FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE


    A217159

  1. Remove the fuel suction tube assembly with pump and gauge from the fuel tank.

    NOTICE:
    Make sure that the fuel sender gauge arm does not bend.



    A171478E02

  1. Remove the gasket from the fuel tank.
    Text in Illustration 
    *1
    		Gasket