STEERING GEAR > INSTALLATION

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1. INSTALL TIE ROD END SUB-ASSEMBLY LH


    C187022E04
  1. Install the lock nut and tie rod end sub-assembly LH to the steering gear assembly until the matchmarks are aligned.
    Text in Illustration 
    *a
    Matchmark

    HINT:
    After adjusting the toe-in, tighten the lock nut.



2. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT:
Perform the same procedure as for the LH side.



3. INSTALL STEERING LINK ASSEMBLY


    C152552
  1. Install the steering link assembly to the front suspension crossmember sub-assembly with the 2 bolts and 2 nuts.

    Torque:
    138 N*m{ 1407 kgf*cm , 102 ft.*lbf }

    NOTICE:
    1. Keep the nut from rotating while turning the bolt because the nut has its own stopper.
    2. Make sure to tighten the bolts starting from the left side of the vehicle.



4. INSTALL STEERING INTERMEDIATE SHAFT


    C219384E01
  1. Align the matchmarks and install the steering intermediate shaft to the steering link assembly.
    Text in Illustration 
    *a
    Matchmark

  1. Install the bolt.

    Torque:
    35 N*m{ 357 kgf*cm , 26 ft.*lbf }



5. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    C233600
  1. Align the round hole in the No. 1 steering column hole cover sub-assembly with the protrusion of the steering link assembly to install the cover.



6. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
  1. Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.

    NOTICE:
    1. Make sure to secure the front suspension crossmember sub-assembly to prevent it from dropping.
    2. Use the attachments to keep the front suspension crossmember sub-assembly level.
    3. The front suspension crossmember sub-assembly is a heavy component. Make sure that it is supported securely.



  1. Tighten the bolts on the left and right sides while alternately inserting SST into the left and right side reference holes in the front suspension crossmember sub-assembly.


    C234336E01


    Text in Illustration 
    *1
    Front
    -
    -
    *a
    OK
    *b
    NG
    SST
    09670-00020  

    Torque:
    145 N*m{ 1479 kgf*cm , 107 ft.*lbf }

  1. Lower the engine lifter.



  1. Install the rear engine mounting insulator with bolts A and B, and nuts C and D by tightening them in several steps.


    C232246E01

    Torque:
    Bolt A, B, Nut C, D:
    95 N*m{ 969 kgf*cm , 70 ft.*lbf }

    NOTICE:
    Temporarily tighten bolt A, and then fully tighten the 2 bolts and 2 nuts in the order of B, D, C, and A.

  1. Install the 2 wiring harness clamp brackets with the 2 bolts.

    Torque:
    13 N*m{ 127 kgf*cm , 9 ft.*lbf }



7. INSTALL FRONT SUSPENSION MEMBER REAR BRACE LH


    C232254E02
  1. Install the front suspension member rear brace LH with the 3 bolts and clip.

    Torque:
    Bolt A:
    145 N*m{ 1479 kgf*cm , 107 ft.*lbf }
    Bolt B, C :
    93 N*m{ 948 kgf*cm , 69 ft.*lbf }

    NOTICE:
    Temporarily tighten bolts A and B, and then fully tighten the 3 bolts in the order of C, B, and A.



8. INSTALL FRONT SUSPENSION MEMBER REAR BRACE RH

HINT:
Perform the same procedure as for the LH side.



9. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH


    C205598E01
  1. Install the rear side rail reinforcement sub-assembly LH with the 4 bolts.

    Torque:
    96 N*m{ 979 kgf*cm , 71 ft.*lbf }

    NOTICE:
    Temporarily tighten bolts A and B, and then fully tighten the 4 bolts in the order of C, B, D and A.



10. INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

HINT:
Perform the same procedure as for the LH side.



11. INSTALL FRONT ENGINE MOUNTING BRACKET LOWER REINFORCEMENT
  1. Install the front engine mounting bracket lower reinforcement with the 2 bolts.

    Torque:
    96 N*m{ 979 kgf*cm , 71 ft.*lbf }



12. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
  1. Install the front lower No. 1 suspension arm sub-assembly to the front lower ball joint assembly with the bolt and 2 nuts.

    Torque:
    89 N*m{ 908 kgf*cm , 66 ft.*lbf }



13. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:
Perform the same procedure as for the LH side.



14. CONNECT TIE ROD END SUB-ASSEMBLY LH


    C151407
  1. Connect the tie rod end sub-assembly LH to the steering knuckle with the nut.

    Torque:
    49 N*m{ 500 kgf*cm , 36 ft.*lbf }

    NOTICE:
    Further tighten the nut up to 60° if the holes for the clip are not aligned.

  1. Install a new clip.



15. CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:
Perform the same procedure as for the LH side.



16. INSTALL FRONT STABILIZER LINK ASSEMBLY LH
  1. Install the front stabilizer link assembly LH to the front stabilizer bar with the nut.

    Torque:
    74 N*m{ 755 kgf*cm , 55 ft.*lbf }

    HINT:
    If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.



17. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT:
Perform the same procedure as for the LH side.



18. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    C152549E05
  1. Place clip A as shown in the illustration and engage clip B to the body to connect the No. 1 steering column hole cover sub-assembly.
    Text in Illustration 
    *1
    Clip A
    *2
    Clip B
    *a
    Lip

    NOTICE:
    Make sure that the lip of the No. 1 steering column hole cover sub-assembly is not damaged.



19. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    C226628E01
  1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft to connect the No. 2 steering intermediate shaft assembly to the steering intermediate shaft.
    Text in Illustration 
    *a
    Matchmark

  1. Install the bolt.

    Torque:
    35 N*m{ 357 kgf*cm , 26 ft.*lbf }



20. INSTALL COLUMN HOLE COVER SILENCER SHEET
  1. Install the column hole cover silencer sheet with the 2 clips.

  1. Install the floor carpet.



21. INSTALL REAR ENGINE UNDER COVER LH


22. INSTALL REAR ENGINE UNDER COVER RH


23. INSTALL FRONT NO. 3 ENGINE UNDER COVER


24. INSTALL NO. 1 ENGINE UNDER COVER


25. INSTALL FRONT WHEELS

Torque:
103 N*m{ 1050 kgf*cm , 76 ft.*lbf }



26. STABILIZE SUSPENSION
  1. Lower the vehicle.

  1. Press down on the vehicle several times to stabilize the suspension.



27. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(Click here)