INTAKE MANIFOLD > INSTALLATION

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1. INSTALL INTAKE MANIFOLD

  1. Install a new No. 1 intake manifold to head gasket to the intake manifold.

  1. Install the intake manifold with the 2 bolts and 2 nuts.

    Torque:
    28 N*m{ 285 kgf*cm , 21 ft.*lbf }

  1. Connect the fuel vapor feed hose and ventilation hose.

  1. Install a new O-ring to the engine oil level dipstick guide sub-assembly.

  1. Apply a light coat of engine oil to the O-ring.



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  1. Install the engine oil level dipstick guide sub-assembly with the 2 bolts and connect the wire harness clamp.

    Torque:
    Bolt (A):
    28 N*m{ 285 kgf*cm , 21 ft.*lbf }
    Bolt (B):
    21 N*m{ 214 kgf*cm , 15 ft.*lbf }

  1. Install the engine oil level dipstick.



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  1. Connect the 2 wire harness clamps and 3 connectors.



2. INSTALL PURGE VSV

  1. Install the purge VSV with the bolt.

    Torque:
    21 N*m{ 214 kgf*cm , 15 ft.*lbf }

  1. Connect the 2 fuel vapor feed hoses and connector to the purge VSV.



3. INSTALL MANIFOLD ABSOLUTE PRESSURE SENSOR

  1. Install the manifold absolute pressure sensor with the bolt.

    Torque:
    7.0 N*m{ 71 kgf*cm , 62 in.*lbf }

  1. Connect the connector.



4. INSTALL EGR PIPE ASSEMBLY

  1. Install 2 new gaskets and EGR pipe assembly with the 4 bolts.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }

    NOTICE:
    Make sure to tighten the 4 bolts evenly until the flanges of the EGR pipe assembly contact with the installation surfaces.

  1. Install the wire harness support with the bolt.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



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  1. Connect the 2 wire harness clamps.



5. INSTALL THROTTLE BODY ASSEMBLY
(Click here)