CYLINDER BLOCK > REPLACEMENT

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1. REPLACE RING PIN

NOTICE:
It is not necessary to remove a ring pin unless it is being replaced.



    A151025E12

  1. Using a plastic-faced hammer, tap in new ring pins.
    Text in Illustration 
    *a
    		Upper Side
    *b
    		Width
    *c
    		Height
    *d
    		Protrusion Height

    Standard Ring Pin:
    Item
    		Height
    		Width
    		Protrusion
    Ring Pin
    		14.3 to 14.7 mm (0.563 to 0.579 in.)
    		12.9 to 13.0 mm (0.508 to 0.512 in.)
    		7.5 to 8.5 mm (0.295 to 0.335 in.)



2. REPLACE STRAIGHT PIN

NOTICE:
It is not necessary to remove a straight pin unless it is being replaced.



  1. Using a plastic-faced hammer, tap in new straight pins.


    A207859E02


    Text in Illustration 
    *a
    		Front Side:
    		*b
    		Rear Side:
    *c
    		Lower Side:
    		*d
    		LH Side:
    *e
    		Width
    		*f
    		Height
    *g
    		Protrusion Height
    		-
    		-

    Standard Straight Pin:

    Item
    		Height
    		Width
    		Protrusion
    Pin A
    		36 mm (1.42 in.)
    		10 mm (0.394 in.)
    		18.5 to 19.5 mm (0.728 to 0.768 in.)
    Pin B
    		12 mm (0.472 in.)
    		4 mm (0.156 in.)
    		5.0 to 7.0 mm (0.197 to 0.276 in.)
    Pin C
    		22 mm (0.866 in.)
    		10 mm (0.394 in.)
    		11 to 13 mm (0.433 to 0.512 in.)
    Pin D
    		18 mm (0.709 in.)
    		8 mm (0.315 in.)
    		8.0 to 10.0 mm (0.315 to 0.394 in.)
    Pin E
    		12 mm (0.472 in.)
    		4 mm (0.156 in.)
    		5.0 to 6.0 mm (0.197 to 0.236 in.)



3. REPLACE CONNECTING ROD SMALL END BUSH


    A132154E01

  1. Using SST and a press, press out the connecting rod small end bush.

    SST
    09222-30010  



    A132157E02

  1. Align the oil holes of a new connecting rod small end bush and the connecting rod.
    Text in Illustration 
    *1
    		Oil Hole



    A132154E01

  1. Using SST and a press, press in the connecting rod small end bush.

    SST
    09222-30010  



    A132159

  1. Using a pin hole grinder, hone the bush to obtain the standard oil clearance between the bush and piston pin.

    Standard oil clearance:
    0.005 to 0.011 (0.000197 to 0.000433 in.)



    A132160

  1. Coat the piston pin with engine oil. Push the piston pin into the connecting rod with your thumb to check that the piston pin fits at normal room temperature.