CYLINDER HEAD > DISASSEMBLY

for Preparation Click here



1. REMOVE INTAKE VALVE
  1. Place the cylinder head on wooden blocks.



    A150946E02
  1. Using SST and wooden blocks, compress and remove the valve retainer locks.

    SST
    09202-70020   (09202-00010)

    HINT:
    Arrange the removed parts in the correct order.

  1. Remove the retainer, valve spring and valve.

    HINT:
    Arrange the removed parts in the correct order.



2. REMOVE EXHAUST VALVE
  1. Place the cylinder head on wooden blocks.



    A150947E02
  1. Using SST and wooden blocks, compress and remove the valve retainer locks.

    SST
    09202-70020   (09202-00010)

    HINT:
    Arrange the removed parts in the correct order.

  1. Remove the retainer, valve spring and valve.

    HINT:
    Arrange the removed parts in the correct order.



3. REMOVE VALVE STEM OIL SEAL


    A150948
  1. Using needle-nose pliers, remove the oil seals.



4. REMOVE VALVE SPRING SEAT


    A150949
  1. Using compressed air and a Magnet Hand, remove the valve spring seats by blowing air onto them.



5. REMOVE NO. 2 STRAIGHT SCREW PLUG

NOTICE:
A150950
If water leaks from the straight screw plug or the plug is corroded, replace it.

  1. Using a 10 mm straight hexagon wrench, remove the 3 screw plugs and 3 gaskets.



6. REMOVE STUD BOLT

NOTICE:
If a stud bolt is deformed or its threads are damaged, replace it.