ENGINE UNIT > REMOVAL

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1. INSTALL ENGINE STAND

  1. Install the engine onto an engine stand with the bolts.



2. REMOVE ENGINE HANGERS


    A214905

  1. Remove the 2 bolts and 2 engine hangers.



3. REMOVE THROTTLE BODY ASSEMBLY


    A247948

  1. Disconnect the throttle body connector and 2 water by-pass hoses.

  1. Remove the 2 bolts, 2 nuts and throttle body assembly.



    A212317

  1. Remove the gasket from the intake manifold.



4. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

  1. Remove the engine oil level dipstick.



    A213046

  1. Remove the 2 bolts, clamp and engine oil level dipstick guide.

  1. Remove the O-ring from the engine oil level dipstick guide.



5. REMOVE EGR PIPE ASSEMBLY


    A212663

  1. Disconnect the 2 wire harness clamps.



    A212664

  1. Remove the bolt and wire harness support.



    A212665

  1. Remove the 4 bolts, EGR pipe assembly and 2 gaskets.



6. REMOVE EGR VALVE ASSEMBLY


    A212666

  1. Disconnect the connector, wire harness clamp and 4 water hoses.



    A212667E01

  1. Remove the 4 nuts and bolt.
    Text in Illustration 
    *1
    		Stud Bolt and Nut

  1. Using an E8 "TORX" socket wrench, remove the 4 stud bolts and EGR valve with cooler assembly.

  1. Remove the gasket.



    A212668

  1. Remove the 2 nuts, EGR valve assembly and gasket.



7. REMOVE EGR WITH COOLER PIPE SUB-ASSEMBLY


    A212666

  1. Disconnect the connector, wire harness clamp and 4 water hoses.



    A212667E01

  1. Remove the 4 nuts and bolt.
    Text in Illustration 
    *1
    		Stud Bolt and Nut

  1. Using an E8 "TORX" socket wrench, remove the 4 stud bolts and EGR valve with cooler assembly.

  1. Remove the gasket.



    A212669

  1. Remove the 2 nuts, EGR cooler sub-assembly and gasket.



8. REMOVE INTAKE MANIFOLD


    A212682

  1. Disconnect the 3 connectors and 2 wire harness clamps.

  1. Remove the engine oil level dipstick.



    A212681

  1. Disconnect the wire harness clamp, and then remove the 2 bolts and engine oil level dipstick guide sub-assembly.

  1. Remove the O-ring from the engine oil level dipstick guide sub-assembly.



    A212683

  1. Disconnect the fuel vapor feed hose and ventilation hose.



    A212684

  1. Remove the 2 bolts, 2 nuts and intake manifold.

  1. Remove the No. 1 intake manifold to head gasket.



9. REMOVE FUEL VAPOR FEED PIPE


    A218073

  1. Remove the bolt and fuel vapor feed pipe.



10. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    A216399

  1. Remove the bolt.



    A216400

  1. Remove the 2 bolts and fuel delivery pipe sub-assembly.

    NOTICE:
    Be careful not to drop the fuel injectors when removing the fuel delivery pipe.



11. REMOVE NO. 1 DELIVERY PIPE SPACER


    A216401

  1. Remove the 2 delivery pipe spacers from the cylinder head.



12. REMOVE FUEL INJECTOR ASSEMBLY


    A153009

  1. Pull the 4 fuel injector assemblies out of the fuel delivery pipe sub-assembly.

  1. Remove the O-ring from each fuel injector assembly.

  1. For reinstallation, attach a tag or label to each injector shaft.

    NOTICE:
    Prevent entry of foreign matter by covering the fuel injectors with plastic bags.



    A216402

  1. Remove the 4 injector vibration insulators.



13. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    A212648

  1. Remove the 3 bolts and No. 1 exhaust manifold heat insulator.



14. REMOVE MANIFOLD STAY


    A212649

  1. Remove the 3 bolts and manifold stay.



15. REMOVE EXHAUST MANIFOLD


    A212650

  1. Remove the 7 nuts, exhaust manifold and 2 gaskets.



16. REMOVE VENTILATION HOSE


    A215741

  1. Remove the ventilation hose from the ventilation valve.



17. REMOVE IGNITION COIL ASSEMBLY


    A212292

  1. Disconnect the 4 ignition coil connectors.

  1. Remove the 4 bolts and 4 ignition coils.

    NOTICE:
    When removing each ignition coil, do not damage the plug cap on the engine head cover opening or the upper edge of the spark plug tube.