Section
Title
Contents
2ZR-FXE ENGINE CONTROL
SFI SYSTEM
PRECAUTION
DEFINITION OF TERMS
PARTS LOCATION
SYSTEM DIAGRAM
HOW TO PROCEED WITH TROUBLESHOOTING
CHECK FOR INTERMITTENT PROBLEMS
BASIC INSPECTION
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECM
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
FREEZE FRAME DATA
CHECK MODE PROCEDURE
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0010
P0342
P0011
P0343
P0012
P0351
P0016
P0352
P0031
P0353
P0032
P0354
P101D
P0401
P0037
P0403
P0038
P0420
P102D
P0443
P0102
P0505
P0103
P0560
P0107
P0604
P0108
P0606
P0112
P060A
P0113
P060B
P0115
P060E
P0117
P0657
P0118
P148F
P0116
P2102
P0120
P2103
P0121
P2111
P0122
P2112
P0123
P2118
P0220
P2119
P0222
P2195
P0223
P2196
P2135
P2237
P0136
P2238
P0137
P2239
P0138
P2252
P0171
P2253
P0172
P2610
P0300
P261B
P0301
P261C
P0302
P261D
P0303
P2A00
P0304
P3190
P0327
P3191
P0328
P3193
P0335
U0293
P0340
ECM Power Source Circuit
VC Output Circuit
Fuel Pump Control Circuit
Fuel Injector Circuit
MIL Circuit
IGNITION SYSTEM
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
CAMSHAFT OIL CONTROL VALVE
COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
THROTTLE BODY
COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
ECM
COMPONENTS
REMOVAL
INSTALLATION
MASS AIR FLOW METER
COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSPECTION
INSTALLATION
CAMSHAFT POSITION SENSOR
COMPONENTS
REMOVAL
INSTALLATION
CRANKSHAFT POSITION SENSOR
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
IGNITION COIL AND SPARK PLUG
COMPONENTS
REMOVAL
INSTALLATION
ENGINE COOLANT TEMPERATURE SENSOR
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
KNOCK SENSOR
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
AIR FUEL RATIO SENSOR
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
HEATED OXYGEN SENSOR
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
INTEGRATION RELAY
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section
Title
Contents
HYBRID / BATTERY CONTROL
HYBRID CONTROL SYSTEM
PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
CHECK FOR INTERMITTENT PROBLEMS
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0069-273
P0A78-565
P0340-886
P0A78-586
P0343-747
P0A7A-122
P0516-769
P0A7A-130
P0517-770
P0A7A-203
P060B-134
P0A7A-322
P060B-135
P0A7A-324
P060B-570
P0A7A-325
P062F-143
P0A7A-810
P06A4-209
P0A7A-344
P06A5-210
P0A7A-517
P082B-575
P0A7A-809
P082C-576
P0A7A-518
P082E-571
P0A7A-811
P082F-572
P0A90-251
P181A-596
P0A90-509
P181B-595
P0A92-261
P182B-577
P0A92-521
P182C-578
P0A93-346
P182E-573
P0A94-127
P182F-574
P0A94-172
P0851-579
P0A94-442
P0852-580
P0A94-547
P085D-582
P0A94-548
P085D-599
P0A94-549
P0861-597
P0A94-550
P0862-598
P0A94-564
P0A01-726
P0A94-553
P0A04-725
P0A94-554
P0A02-719
P0A94-555
P0A03-720
P0A94-556
P0A08-264
P0A94-557
P0A09-265
P0A94-585
P0A09-591
P0A94-587
P0A0D-350
P0A94-589
P0A0D-351
P0A94-590
P0A0F-204
P0AA1-231
P0A0F-205
P0AA1-233
P0A0F-206
P0AA4-232
P0A0F-524
P0AA6-526
P0A0F-525
P0AA6-611
P0A0F-238
P0AA6-612
P0A10-263
P0AA6-613
P0A10-592
P0AA6-614
P0A1A-151
P0AA7-727
P0A1A-155
P0AC0-817
P0A1A-156
P0ADB-227
P0A1A-166
P0ADC-226
P0A1A-658
P0ADF-229
P0A1A-659
P0AE0-228
P0A1A-791
P0AE2-773
P0A1B-163
P0AE6-225
P0A1B-164
P0AE7-224
P0A1B-192
P0AEE-277
P0A1B-193
P0AF1-276
P0A1B-198
P0AEF-275
P0A1B-511
P0AF0-274
P0A1B-512
P0AFC-129
P0A1B-661
P0AFC-150
P0A1B-786
P0BCD-315
P0A1B-794
P0BD0-314
P0A1A-200
P0BCE-313
P0A1A-792
P0BCF-312
P0A1A-793
P0C30-390
P0A1B-168
P0C39-626
P0A1B-795
P0C3C-625
P0A1B-796
P0C3A-621
P0A1D-144
P0C3B-622
P0A1D-148
P0C3F-623
P0A1D-162
P0C40-624
P0A1D-187
P0C3E-628
P0A1D-721
P0C41-627
P0A1D-722
P0C73-776
P0A1D-723
P0C76-523
P0A1D-787
P1606-308
P0A1D-818
P1606-317
P0A1D-821
P2120-152
P0A1D-822
P2121-106
P0A1D-823
P2122-104
P0A2B-250
P2123-105
P0A2E-248
P2125-153
P0A2C-247
P2126-109
P0A2D-249
P2127-107
P0A37-260
P2128-108
P0A3A-258
P2138-110
P0A38-257
P2138-154
P0A39-259
P2228-268
P0A3F-243
P2229-269
P0A40-500
P2511-149
P0A41-245
P2532-772
P0A4B-253
P3000-388
P0A4C-513
P3000-389
P0A4D-255
P3000-603
P0A51-174
P3004-131
P0A60-288
P3004-132
P0A60-290
P3004-133
P0A60-294
P3004-800
P0A60-501
P3004-801
P0A63-296
P3004-803
P0A63-298
P3107-213
P0A63-302
P3107-214
P0A63-502
P3107-215
P0A72-326
P3108-536
P0A72-328
P3110-223
P0A72-333
P3147-239
P0A72-515
P3147-241
P0A75-334
P3147-240
P0A75-336
P3147-242
P0A75-341
P314A-828
P0A75-516
P3232-749
P0A78-113
P3233-750
P0A78-121
P324E-788
P0A78-128
U0100-211
P0A78-202
U0100-212
P0A78-266
U0100-530
P0A78-267
U0129-220
P0A78-279
U0129-222
P0A78-282
U0129-527
P0A78-284
U0129-528
P0A78-286
U0140-146
P0A78-287
U0151-763
P0A78-807
U0164-594
P0A78-306
U0164-827
P0A78-503
U1107-436
P0A78-504
U0110-159
P0A78-505
U0110-656
P0A78-806
U0110-657
P0A78-506
U0110-160
P0A78-808
U0424-537
INFORMATION / FREEZE FRAME DATA
OPERATION HISTORY DATA
Loud Rattle from Hybrid Vehicle Transmission
Brake Override System
Pattern Select Switch EV Mode Circuit
Pattern Select Switch Sport Mode Circuit
Pattern Select Switch Eco Mode Circuit
HYBRID BATTERY SYSTEM
PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
CHECK FOR INTERMITTENT PROBLEMS
TERMINALS OF ECU
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
FREEZE FRAME DATA
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0A7F-123
P0B51-123
P0A80-123
P0B56-123
P0A82-123
P0B5B-123
P0A84-123
P0B60-123
P0A85-123
P0B65-123
P0A95-123
P0B6A-123
P0A9C-123
P0B6F-123
P0AC6-123
P0B74-123
P0ACB-123
P0B79-123
P3065-123
P0B7E-123
P0A9D-123
P0B83-123
P0A9E-123
P308A-123
P0AC7-123
P3011-123
P0AC8-123
P3012-123
P0ACC-123
P3013-123
P0ACD-123
P3014-123
P0AAE-123
P3015-123
P0AAF-123
P3016-123
P0ABF-123
P3017-123
P0AC1-123
P3018-123
P0AC2-123
P3019-123
P0AC0-123
P3020-123
P0AFC-123
P3021-123
P0B3D-123
P3022-123
P0B42-123
P3023-123
P0B47-123
P3024-123
P0B4C-123
U029A-123
COOLANT (for Inverter)
ON-VEHICLE INSPECTION
REPLACEMENT
INVERTER WITH CONVERTER
COMPONENTS
REMOVAL
INSTALLATION
BATTERY SMART UNIT
COMPONENTS
REMOVAL
INSTALLATION
HV BATTERY
COMPONENTS
REMOVAL
INSTALLATION
CHARGING
WATER PUMP WITH MOTOR
COMPONENTS
REMOVAL
INSTALLATION
SUB RADIATOR
COMPONENTS
REMOVAL
INSTALLATION
FRAME WIRE
COMPONENTS
REMOVAL
INSTALLATION
ACCELERATOR PEDAL SENSOR
COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
RELAY
ON-VEHICLE INSPECTION
HV RELAY ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
COMBINATION SWITCH
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
SERVICE PLUG GRIP
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
BATTERY BLOWER
COMPONENTS
REMOVAL
INSTALLATION
Section
Title
Contents
2ZR-FXE ENGINE MECHANICAL
ENGINE
ON-VEHICLE INSPECTION
CAMSHAFT
COMPONENTS
REMOVAL
INSTALLATION
CYLINDER HEAD GASKET
COMPONENTS
REMOVAL
INSTALLATION
FRONT CRANKSHAFT OIL SEAL
COMPONENTS
REMOVAL
INSTALLATION
REAR CRANKSHAFT OIL SEAL
COMPONENTS
REMOVAL
INSTALLATION
ENGINE ASSEMBLY
COMPONENTS
REMOVAL
INSTALLATION
ENGINE UNIT
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
CYLINDER HEAD
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
REPAIR
CYLINDER BLOCK
COMPONENTS
DISASSEMBLY
INSPECTION
REPLACEMENT
REASSEMBLY
Section
Title
Contents
2ZR-FXE FUEL
FUEL SYSTEM
PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
FUEL INJECTOR
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL PRESSURE REGULATOR
COMPONENTS
REMOVAL
INSTALLATION
FUEL PUMP
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
FUEL TANK
COMPONENTS
REMOVAL
INSTALLATION
FUEL SENDER GAUGE ASSEMBLY
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section
Title
Contents
2ZR-FXE EMISSION CONTROL
EMISSION CONTROL SYSTEM
PARTS LOCATION
SYSTEM DIAGRAM
ON-VEHICLE INSPECTION
EGR VALVE
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
EGR COOLER
COMPONENTS
REMOVAL
INSTALLATION
VACUUM SENSOR
COMPONENTS
REMOVAL
INSTALLATION
CANISTER
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
PURGE VALVE
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
FUEL TANK CAP
INSPECTION
PCV VALVE
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section
Title
Contents
2ZR-FXE INTAKE / EXHAUST
INTAKE SYSTEM
ON-VEHICLE INSPECTION
INTAKE MANIFOLD
COMPONENTS
REMOVAL
INSTALLATION
EXHAUST MANIFOLD
COMPONENTS
REMOVAL
INSTALLATION
EXHAUST PIPE
COMPONENTS
REMOVAL
INSTALLATION
Section
Title
Contents
2ZR-FXE COOLING
COOLING SYSTEM
ON-VEHICLE INSPECTION
COOLING FAN SYSTEM
PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
PROBLEM SYMPTOMS TABLE
ON-VEHICLE INSPECTION
Cooling Fan Circuit
EXHAUST HEAT RECIRCULATION SYSTEM
PARTS LOCATION
SYSTEM DIAGRAM
PROBLEM SYMPTOMS TABLE
ON-VEHICLE INSPECTION
Exhaust Heat Recirculation System Circuit
COOLANT (for Engine)
REPLACEMENT
WATER PUMP
COMPONENTS
REMOVAL
INSTALLATION
TEMPERATURE SWITCH
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
THERMOSTAT
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
EXHAUST PIPE GAS CONTROL ACTUATOR
COMPONENTS
REMOVAL
INSTALLATION
COOLING FAN MOTOR
COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
RADIATOR
COMPONENTS
ON-VEHICLE INSPECTION
REMOVAL
INSTALLATION
RELAY
ON-VEHICLE INSPECTION
Section
Title
Contents
2ZR-FXE LUBRICATION
LUBRICATION SYSTEM
ON-VEHICLE INSPECTION
OIL AND OIL FILTER
COMPONENTS
REPLACEMENT
OIL PRESSURE SWITCH
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
OIL PUMP
COMPONENTS
REMOVAL
DISASSEMBLY
INSPECTION
REASSEMBLY
INSTALLATION
Section
Title
Contents
2ZR-FXE STARTING
POWER SWITCH
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Section
Title
Contents
CRUISE CONTROL
CRUISE CONTROL SYSTEM
PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
ROAD TEST
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
P0571
P1578
P0575
U0122
Cruise Control Switch Circuit
Cruise Main Indicator Light Circuit
TC and CG Terminal Circuit
DYNAMIC RADAR CRUISE CONTROL SYSTEM
PRECAUTION
PARTS LOCATION
SYSTEM DIAGRAM
SYSTEM DESCRIPTION
HOW TO PROCEED WITH TROUBLESHOOTING
ROAD TEST
OPERATION CHECK
PROBLEM SYMPTOMS TABLE
TERMINALS OF ECU
DIAGNOSIS SYSTEM
DTC CHECK / CLEAR
FAIL-SAFE CHART
DATA LIST / ACTIVE TEST
DIAGNOSTIC TROUBLE CODE CHART
C1A01
C1A41
C1A02
C1A4A
C1A03
C1A50
C1A06
P1615
C1A05
U0122
C1A4B
U0123
C1A0A
U0126
C1A10
U0293
C1A11
U1104
C1A14
U0235
C1A40
Cruise Control Switch Circuit
Millimeter Wave Radar Sensor Power Source Circuit
Distance Control Switch Circuit
Wiper Signal Circuit
Cruise Main Indicator Light Circuit
ECU Power Source Circuit
TC and CG Terminal Circuit
CRUISE CONTROL MAIN SWITCH
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
DRIVING SUPPORT ECU
COMPONENTS
REMOVAL
INSTALLATION
MILLIMETER WAVE RADAR SENSOR
COMPONENTS
REMOVAL
ADJUSTMENT
INSTALLATION