QUARTER WINDOW GLASS > INSTALLATION

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1. Clean the outer edges of the quarter window glass with a non-residue solvent.
   

   NOTICE:

   1. Do not touch the glass surface after cleaning it.
      
   2. Be careful not to damage the glass or clips.
      

1. Using a brush or a sponge, apply Primer M to the exposed part of the vehicle body.
   
   

   
   
   
   
   

   Text in Illustration 

   *1	Primer M	*2	Brush
   *3	Adhesive	*4	Edge of Curved Surface
   *a	CORRECT	*b	WRONG

   NOTICE:

   1. Do not coat the adhesive with Primer M.
      
   2. Do not apply too much primer.
      
   3. Allow the primer to dry for 3 minutes or more.
      
   4. Throw away any leftover primer.
      

2. Using a brush or a sponge, apply Primer G to the contact surface of the a new quarter window assembly.
   
   

   
   
   
   
   

   Text in Illustration 

   *A	Back Side	-	-
   *1	Primer G	*2	Adhesive Center
   *3	Ceramic Notch	-	-

   
   

   Standard Dimension:

   
   

   Area	Dimension
   a	12.0 mm (0.472 in.) or more
   b	12.0 mm (0.472 in.) or more
   c	24.0 mm (0.945 in.) or more
   d	11.0 mm (0.433 in.) or more

   HINT:

   If an area other than specified is coated by accident, wipe off the primer with a non-residue solvent before it dries.

   NOTICE:

   1. To prevent the glass from breaking at low temperatures, ensure that no primer adheres to the contact surface between the moulding and glass during application.
      
   2. Allow the primer to dry for 3 minutes or more.
      
   3. Throw away any leftover primer.
      
   4. Do not apply too much primer.
      

3. Apply adhesive to the quarter window assembly.
   

   Adhesive:

   Toyota Genuine Windshield Glass Adhesive or equivalent
   

   
   
   
   
   

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.
      

      Text in Illustration 

      *1

      Nozzle

      Standard Dimension:

      Area	Dimension
      a	8.0 mm (0.315 in.) or more
      b	12.0 mm (0.472 in.) or more

   2. Load the sealer gun with the cartridge.
      

   
   
   

   3. Apply adhesive to the quarter window assembly as shown in the illustration.
      
      

      
      
      
      
      

      Text in Illustration 

      *A	Back Side	-	-
      *1	Adhesive	*2	Adhesive Center
      *3	Ceramic Notch	-	-

      
      

      Standard Dimension:

      
      

      Area	Dimension
      a	13.0 mm (0.512 in.)
      b	13.0 mm (0.512 in.)
      c	13.0 mm (0.512 in.)
      d	21.0 mm (0.827 in.)
      e	13.0 mm (0.512 in.)

4. Install a new quarter window assembly to the vehicle body.
   
   

   1. Engage the 2 clips to install the quarter window assembly.
      

   2. Hold the quarter window assembly in place securely with protective tape or equivalent until the adhesive hardens.
      

      NOTICE:

      1. Allow the primer to dry for 3 minutes or more.
         
      2. Check that the clips are attached to the body correctly.
         
      3. Check the clearance between the body and glass.
         

   3. Lightly press the outer surface of the glass to ensure that the glass is securely fit to the vehicle body.
      

   
   
   

   4. Using a scraper, remove any excess or protruding adhesive.
      

      Text in Illustration 

      *1

      Adhesive

      HINT:

      Apply adhesive onto the glass rim.

      NOTICE:

      Do not drive the vehicle within the time described in the table below.

      Minimum Time:

      Temperature	Minimum Time prior to Driving Vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
   

2. If water leaks into the cabin, allow the water to dry and add adhesive.
   

3. Remove the protective tape.
   

1. Pass the floor anchor of the rear seat outer belt assembly LH through the roof side inner garnish LH.
   

2. Engage the 8 clips to install the roof side inner garnish assembly LH.
   

3. Engage the 2 guides.
   

4. Engage the 3 claws to connect the belt guide.
   

1. Engage the 4 claws and 3 clips.
   

2. Install the deck trim side panel assembly LH with the 3 screw.
   

1. Connect the floor end of the rear seat outer belt assembly with the bolt.
   

   Text in Illustration 

   *1	Protruding Part

   Torque:

   42 N*m{ 428 kgf*cm , 31 ft.*lbf }

   NOTICE:

   Do not allow the anchor part of the rear seat outer belt assembly to overlap the protruding parts of the floor panel.

1. Connect the connector.
   

2. Engage the claw to install the No. 2 room light assembly.
   

1. Engage the guide.
   

2. Engage the claw to install the tonneau cover holder cap.
   

1. Engage the 2 claws and pin to install the tonneau cover hook.
   

1. Engage the guide.
   

2. Install the luggage hold belt striker assembly with the bolt.
   

1. Install the rope hook assembly with the bolt.
   

2. Engage the 2 claws.
   

1. Engage the 6 claws.
   

2. Install the rear seat side garnish LH with the clip.
   

1. Engage the 3 claws and 2 clips to install the rear seat side cover RH.
   

1. Engage the 4 clips to install the rear deck trim cover.
   

1. Engage the 2 guides (B).
   

2. Engage the 2 claws and guide (A) to install the deck trim service hole cover.
   

1. Engage the 2 claws and 2 clips.
   

2. Install the rear No. 1 floor board with the bolt.
   

1. Engage the claw and 2 clips to install the rear No. 2 floor board sub-assembly.
   

1. Engage the 2 claws and 2 clips to install the rear No. 1 floor board sub-assembly.
   

1. Install the tonneau cover assembly.
   

1. Engage the 6 guides.
   

2. Install the deck floor box LH with the clip.
   

1. Install the rear No. 4 floor board.
   

1. Engage the 2 clips and 3 guides to install the rear No. 4 floor board.
   

1. Engage the 4 claws and 2 guides to install the rear floor board upper No. 3 plate.
   

1. Engage the 6 guides.
   

2. Install the deck floor box RH with the clip.
   

1. Install the rear No. 3 floor board.
   

1. Install the rear deck floor box.
   

1. Install the rear No. 2 floor board.
   

1. Place the rear seatback assembly LH in the cabin.
   

   NOTICE:

   Be careful not to damage the vehicle body.

2. Install the rear seatback assembly LH with the 2 bolts.
   

   Torque:

   37 N*m{ 375 kgf*cm , 27 ft.*lbf }

3. Engage the fastener to connect the rear No. 2 floor board sub-assembly.
   

1. Place the rear seatback assembly RH in the cabin.
   

   NOTICE:

   Be careful not to damage the vehicle body.

2. Install the rear seatback assembly RH with the 2 bolts.
   

   Torque:

   37 N*m{ 375 kgf*cm , 27 ft.*lbf }

3. Engage the fastener to connect the rear No. 1 floor board sub-assembly.
   

1. Engage the claw to install a new rear seat cushion lock hook.
   

   NOTICE:

   Rear seat cushion lock hooks must not be reused.

   HINT:

   Use the same procedure the LH side and RH side.

1. Place the rear seat cushion assembly in the cabin.
   

   NOTICE:

   Be careful not to damage the vehicle body.

2. Pass the rear center seat outer belt assembly through the rear seat cushion assembly.
   

3. Install the rear center seat outer belt assembly with the bolt.
   

   Torque:

   42 N*m{ 428 kgf*cm , 31 ft.*lbf }

4. Engage the guide as shown in the illustration.
   

5. Pass the rear seat inner with center belt assembly LH and rear seat inner belt assembly through the rear seat cushion assembly as shown in the illustration.
   
   

   
   
   
   
   

   Text in Illustration 

   *1

   Rear Seat Inner Belt Assembly

   *2

   Rear Seat Inner with Center Belt Assembly LH

6. Engage the 2 hooks of the seat cushion to the vehicle body as shown in the illustration.
   

7. Confirm that the seat cushion is firmly installed.
   

   NOTICE:

   When installing the seat cushion, make sure that the seat belt buckles are not under the seat cushion.

1. Engage the 4 claws, 2 guides and 2 clips to install the rear door scuff plate LH.