FRONT DOOR WINDOW FRAME MOULDING > REMOVAL

for Preparation Click here


HINT:
  1. Use the same procedures for the RH side and LH side.
  2. The procedures listed below are for the LH side.



1. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


B106665E01

  1. Using a screwdriver, detach the 3 claws and remove the bezel plug.

    HINT:
    Tape the screwdriver tip before use.



2. REMOVE FRONT DOOR TRIM COVER LOWER


B109742E01

  1. Detach the 2 claws and remove the trim lower cover.

  1. Disconnect the connector.



    B110168E05

  1. Remove the 2 screws.

  1. Detach the 9 clips labeled A, and remove the trim together with the weather strip.

  1. Detach the 4 clips labeled B to separate the weatherstrip and trim.



    B110164

  1. Disconnect the 2 cables from the inside handle.



3. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


B109742E01

  1. Detach the 2 claws and remove the trim lower cover.

  1. Disconnect the connector.



    B110168E05

  1. Remove the 2 screws.

  1. Detach the 9 clips labeled A, and remove the trim together with the weather strip.

  1. Detach the 4 clips labeled B to separate the weatherstrip and trim.



    B110164

  1. Disconnect the 2 cables from the inside handle.



4. REMOVE FRONT DOOR TRIM COVER


B106674E01

  1. Remove the screw.

  1. Using a clip remover, detach the 6 clips and remove the trim cover.



5. REMOVE DOOR FRAME GARNISH


B106669E01

  1. Remove the screw.

  1. Using a screwdriver, remove the 2 clips and garnish.

    HINT:
    Tape the screwdriver tip before use.



6. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY


    E107990E01

  1. Disconnect the connector.

  1. Detach the clip.

  1. Remove the 3 bolts and mirror.



7. REMOVE FRONT DOOR WEATHERSTRIP

  1. Using a clip remover, detach the clips and remove the weatherstrip.

    HINT:
    If clips are damaged during removal, replace them.



8. REMOVE FRONT DOOR WINDOW FRAME MOULDING UPPER


B106163E02

  1. Using a drill bit with a diameter of less than 4 mm (0.16 in.), drill out the 7 rivet flanges.

    CAUTION:
    Be careful as the cut rivet will be very hot.

    NOTICE:
    Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.

    HINT:
    Wind tape around the drill bit approximately 5 mm (0.20 in.) from the tip of the drill bit, as shown in the illustration.

  1. Continue drilling and push out the remaining rivet fragments using the drill.

  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

  1. Remove the front door window frame moulding from the door frame.



9. REMOVE FRONT DOOR WINDOW FRAME MOULDING REAR


B080851E01

  1. Using a drill bit with a diameter of less than 4 mm (0.16 in.), drill out the 3 rivet flanges.

    CAUTION:
    Be careful as the cut rivet will be very hot.

    NOTICE:
    Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.

    HINT:
    Wind tape around the drill bit approximately 5 mm (0.20 in.) from the tip of the drill bit, as shown in the illustration.

  1. Continue drilling and push out the remaining rivet fragments using the drill.

  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

  1. Remove the front door window frame moulding rear from the door frame.