FUEL PRESSURE PULSATION DAMPER > INSTALLATION

for Preparation Click here



1. INSTALL FUEL PRESSURE PULSATION DAMPER


    A110687E01

  1. Apply a light coat of gasoline to a new O-ring and install it to the fuel pressure pulsation damper.

  1. Install the fuel pressure pulsation damper to the fuel delivery pipe.

  1. Install the holder.



2. INSTALL INTAKE AIR SURGE TANK


A110595E01

  1. Install a new gasket to the intake air surge tank.

  1. Install the intake air surge tank with the 2 nuts.

    Torque:
    16 N*m{ 163 kgf*cm , 12 ft.*lbf }

  1. Using a 5 mm hexagon socket wrench, install the 4 bolts.

    Torque:
    18 N*m{ 184 kgf*cm , 13 ft.*lbf }



    A110594

  1. Install the 2 surge tank stays with the 4 bolts.

    Torque:
    21 N*m{ 214 kgf*cm , 15 ft.*lbf }

  1. For Chinese specification:
    Connect the water hose joint with the bolt.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }

  1. For except Chinese specification:
    Connect the water by-pass pipe with the bolt.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }

  1. Install the 3 wire harness clamps.

  1. Connect the IACV connector.

  1. Connect the throttle motor connector.



3. CONNECT VENTILATION HOSE


    A107675

  1. Connect the ventilation hose to the ventilation valve.



4. CONNECT UNION TO CHECK VALVE HOSE

  1. Connect the hose to the surge tank.



5. CONNECT WATER BY-PASS HOSE


    A110050

  1. Connect the 2 water by-pass hoses to the throttle body.



6. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE


    A103953E02

  1. Install the air cleaner cap with air cleaner hose with the 4 clamps and hose clamp.

    HINT:
    Be sure to install the air cleaner assembly so that the screw part of the hose clamp is as shown in the illustration.



    A110048

  1. Install the VSV (for EVAP) to the air cleaner hose.



    A110047

  1. Connect the MAF meter connector and clamp to the air cleaner.



7. CONNECT NO. 2 VENTILATION HOSE


    A110046

  1. Connect the ventilation hose to the cylinder head cover with the clamp.



8. CONNECT CABLE TO BATTERY NEGATIVE TERMINAL


9. ADD ENGINE COOLANT


10. CHECK FOR COOLANT LEAKAGE


11. CHECK FOR FUEL LEAKAGE

  1. Start the engine, and check that there are no fuel leaks after performing maintenance anywhere on the system.



12. CHECK FOR ENGINE OIL LEAKAGE

  1. Start the engine, and check that there are no oil leaks after performing maintenance.



13. INSTALL V-BANK COVER


    A103946

  1. Install the V-bank cover with the 2 nuts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



14. INSTALL ENGINE ROOM SIDE COVER RH


    A105933E01

  1. Install the side cover with the 2 clips and nut.



15. INSTALL COOL AIR INTAKE DUCT SEAL


    A105932E01

  1. Install the intake duct seal with the 7 clips.



16. INSTALL ENGINE UNDER COVER


    B107493

  1. Install the under cover with the 10 bolts and 3 clips.



17. PERFORM INITIALIZATION

  1. Perform initialization (Click here).

    NOTICE:
    Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.



18. WARM UP ENGINE

  1. After the engine is warmed up, check that the maintained parts operate normally.