STEERING GEAR > INSTALLATION

for Preparation Click here



1. INSTALL POWER STEERING LINK ASSEMBLY


    C105532
  1. Install the power steering link assembly with the 2 bolts, 2 wasters and 2 nuts.

    Torque:
    118 N*m{ 1,200 kgf*cm , 87 ft.*lbf }



    C105531E01
  1. Install the power steering earth wire to the power steering link assembly with bolt (B).

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }

  1. Connect wire harness connector (E) to the power steering link assembly and securely lock the connector.

  1. Connect 2 wire harness connectors (C) and (D) to the power steering link assembly.

  1. Install the 2 wire harness clamps to the power steering link assembly.

  1. Connect the earth wire to the bracket with bolt (A).

    Torque:
    8.0 N*m{ 82 kgf*cm , 71 in.*lbf }



2. CONNECT TIE ROD END LH
  1. Connect the tie rod end LH to the steering knuckle with the nut.

    Torque:
    65 N*m{ 663 kgf*cm , 50 ft.*lbf }

  1. Install a new clip.

    NOTICE:
    If the holes for the clip are not aligned, tighten the nut up to 60° further.



3. CONNECT TIE ROD END RH

HINT:
Perform the same procedure as for the LH side.



4. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY NO.2


    C105528E01
  1. Align the matchmarks on the intermediate shaft assembly No.2 and the power steering link assembly.



    C105527E03
  1. Install bolt (A) and tighten the 2 bolts.

    Torque:
    35 N*m{ 360 kgf*cm , 26 ft.*lbf }



5. INSTALL FRONT SUSPENSION MEMBER PROTECTOR LOWER


    C105526
  1. Install the front suspension member protector lower to the front suspension cross member with the 4 bolts.

    Torque:
    8.0 N*m{ 82 kgf*cm , 71 in.*lbf }



6. INSTALL ENGINE UNDER COVER NO.2


7. INSTALL ENGINE UNDER COVER


8. INSTALL FRONT WHEELS

Torque:
103 N*m{ 1,050 kgf*cm , 76 ft.*lbf }



9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


10. PLACE FRONT WHEELS FACING STRAIGHT AHEAD


11. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(Click here)


12. PERFORM INITIALIZATION
Some systems need initialization when disconnecting the cable from the negative battery terminal (Click here).


13. INITIALIZE ROTATION ANGLE SENSOR VALUE AND CALIBRATE TORQUE SENSOR ZERO POINT
(Click here)


14. PERFORM VARIABLE GEAR RATIO STEERING SYSTEM CALIBRATION (for 3UZ-FE)
(Click here)