WINDSHIELD GLASS > INSTALLATION

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1. INSTALL WINDSHIELD GLASS SPACER



B111903E01



B111687E01

Specification:
Area
Measurement
a
4.4 mm (0.173 in.)
b
40.0 mm (1.574 in.)

  1. Apply Primer G to the glass where the spacers will be installed.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    1. Throw away any leftover primer.
    1. Do not apply too much primer.

  1. Install 2 new spacers onto the glass as shown in the illustration.



2. INSTALL WINDSHIELD GLASS RETAINER



B111904E01



B111897E01

Specification:
Area
Measurement
a
30 mm (1.181 in.)

  1. Apply Primer G to the glass where the retainer will be installed.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    1. Throw away any leftover primer.
    1. Do not apply too much primer.

  1. Install 2 new retainers onto the glass as shown in the illustration.



3. INSTALL NO. 1 WINDSHIELD GLASS STOPPER


B106096E01

  1. Install 2 new stoppers to the vehicle body as shown in the illustration.



4. INSTALL WINDSHIELD GLASS ADHESIVE DAM



B111905E01



B111898E01

Specification:
Area
Measurement
a
9.5 mm (0.374 in.)

  1. Apply Primer G to the glass where the glass adhesive dams will be installed.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    1. Throw away any leftover primer.
    1. Do not apply too much primer.

  1. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.



5. INSTALL WINDSHIELD GLASS


B106095E02

  1. Position the glass.

    1. Using suction cups, place the glass in the correct position.

    2. Check that the entire contact surface of the glass rim is perfectly even.

    3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

      HINT:
      1. Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
      1. When reusing the glass, check and correct the matchmark positions.

      NOTICE:
      Check that the stoppers are attached to the vehicle body correctly.

    4. Using suction cups, remove the glass.



    B106085E02

  1. Using a brush, apply Primer M to the exposed part of the vehicle body.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    1. Do not apply primer to the adhesive.
    1. Throw away any leftover primer.
    1. Do not apply too much primer.



  1. Using a brush or sponge, apply Primer G to the contact surface of the glass.


    B111902E01



    B111899E01

    Specification:
    Area
    		Measurement
    a
    		3.0 mm (0.118 in.)
    b
    		4.0 mm (0.157 in.)
    c
    		7.0 mm (0.276 in.)
    d
    		7.5 mm (0.295 in.)
    e
    		8.0 mm (0.315 in.)

    HINT:
    If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    1. Throw away any leftover primer.
    1. Do not apply too much primer.



  1. Apply adhesive to the glass.


    B111901E02



    B111900E01

    Specification:
    Area
    		Measurement
    a
    		12.0 mm (0.472 in.)
    b
    		8.0 mm (0.315 in.)
    c
    		3.0 mm (0.118 in.)
    d
    		7.5 mm (0.295 in.)

    Adhesive:
    Part No. 08850-00801 or equivalent


    1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT:
      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage timeframe:
      Temperature
      		Usage Timeframe
      35°C (95°F)
      		15 minutes
      20°C (68°F)
      		1 hour 40 minutes
      5°C (41°F)
      		8 hours

    2. Load the sealer gun with the cartridge.

    3. Apply adhesive to the glass as shown in the illustration.



    B106104E01

  1. Install the glass to the vehicle body.

    1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

    2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

      NOTICE:
      1. Check that the stoppers are attached to the vehicle body correctly.
      1. Check that the vehicle body and glass have a small gap between them.

    3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

      NOTICE:
      Do not drive the vehicle for the amount of time written in the table below.

      Minimum time:
      Temperature
      		Minimum time prior to driving vehicle
      35°C (95°F)
      		1 hour 30 minutes
      20°C (68°F)
      		5 hours
      5°C (41°F)
      		24 hours



6. INSTALL RAIN SENSOR (w/ RAIN SENSOR)


  1. If reusing the rain sensor:
    Install new rain sensor tape.

    1. Remove the used rain sensor tape from the windshield glass or rain sensor.



      2. B107829E02

    2. Apply new rain sensor tape on the rain sensor lens surface, indicated by the hatched area.

      NOTICE:
      1. Keep the tape's exposed adhesive free from dust and fingerprints.
      2. Apply the tape exactly according to the specifications below.

      Specification:
      Area
      		Measurement
      A
      		7.5 mm (0.295 in.)
      B
      		24.7 mm (0.972 in.)
      C
      		13.5 mm (0.531 in.)



  1. Install the rain sensor.

    NOTICE:
    1. If there is any residue left from the rain sensor tape on the windshield, remove it.
    2. Clean the glass surface with a cloth or similar material.
    3. Make sure there are no air bubbles between the rain sensor and windshield.


    1. Peel the separation paper from the rain sensor tape.



      2. B107825E01

    2. Securely attach the rain sensor to the bracket.



      3. B107823E01

    3. Push the stopper upward.

    4. Connect the connector.



7. INSTALL INNER REAR VIEW MIRROR ASSEMBLY


    E107999

  1. Connect the connector.



    E109862

  1. Install the mirror with the screw.



8. INSTALL ROOF HEADLINING ASSEMBLY


B108674E02

  1. Apply double-sided tape to the pads.

  1. Align the pads with the markings on the roof headlining, and then install the pads.



    B111644E01

  1. Only when replacing the sliding roof housing:

    1. Remove the 11 fasteners from the removed sliding roof housing, and attach them to the roof headlining.

  1. Place the roof headlining in the vehicle through the rear door.

  1. w/o Sliding roof:
    Attach the 2 hooks and 4 clips to the vehicle body.

  1. w/ Sliding roof:
    Attach the hook, claw and 4 clips to the vehicle body.

  1. Only when replacing the roof headlining:
    Remove the 11 fasteners from the removed roof headlining, and attach them to the new roof headlining.

  1. Attach the clips on the rear side of the vehicle.

  1. w/ Sliding roof:
    Install the roof headlining to the sliding roof housing.

  1. Attach the clamp of the roof wire to the front pillar garnish LH. Then connect the connector.



  1. w/ Sliding roof:

    1. Connect the connector to the sliding roof drive gear.


    B111642E01



9. INSTALL ASSIST GRIP ASSEMBLY


10. INSTALL VANITY LIGHT ASSEMBLY


11. INSTALL STEERING SPOT LIGHT ASSEMBLY

  1. Connect the connector.

  1. Attach the 2 claws to install the spot light.



12. INSTALL PERSONAL LIGHT ASSEMBLY

  1. Connect the connector.

  1. Attach the 3 claws and 2 clips, and install the personal light.

  1. Install the 2 screws and 2 covers to the personal light.



13. INSTALL INNER REAR MIRROR COVER


14. INSTALL FRONT ROOF TOP GARNISH

  1. Attach the 3 claws and 2 clips, and install the top garnish.



15. INSTALL VISOR HOLDER


16. INSTALL VISOR ASSEMBLY LH

  1. Install the visor with the 2 screws.



17. INSTALL VISOR ASSEMBLY RH

  1. Install the visor with the 2 screws.



18. INSTALL VISOR BRACKET COVER

  1. Attach the 4 claws to install the cover.



19. INSTALL FRONT PILLAR GARNISH LH


B111647E01

  1. Attach a new clip A to the vehicle body.

  1. Set the pillar garnish to the area labeled B. Using needle-nose pliers, install clip A to the pillar garnish and rotate it 90°.

  1. Install the pillar garnish by attaching the claws and clip.

  1. Pull out the folded lip of the weatherstrip.



20. INSTALL FRONT PILLAR GARNISH RH

HINT:
Use the same procedures described for the LH side.



21. INSTALL FRONT DOOR OPENING TRIM COVER LH

  1. Attach the 3 claws to install the trim cover.

  1. Pull out the folded lip of the weatherstrip.



22. INSTALL FRONT DOOR OPENING TRIM COVER RH

HINT:
Use the same procedures described for the LH side.



23. INSTALL FRONT DOOR SCUFF PLATE LH


B111648E02

  1. Attach the 5 claws to install the scuff plate.

  1. Pull out the folded lip of the weatherstrip.



24. INSTALL FRONT DOOR SCUFF PLATE RH

HINT:
Use the same procedures described for the LH side.



25. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP



B106814

HINT:
Use the procedures below to replace damaged or accidentally removed clips. If this step is not necessary, go to the next step.

NOTICE:
After press-fitting the clips, wait 30 minutes or more before installing the moulding.

HINT:
Time needed for complete hardening: 24 hours

  1. Remove the tape that remains on the moulding installation area of the vehicle body, and then clean the surface with white gasoline.

  1. Heat the clip installation surfaces of the vehicle body and the installation part of the clips.

  1. Install new clips in the positions shown in the illustration. Press-fit the clips by hand.



26. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER LH


B106812E05

  1. Install the moulding to the vehicle body's 16 clips.

  1. Remove the protective tape from the edges of the moulding.



27. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER RH


B106812E05

  1. Install the moulding to the vehicle body's 16 clips.

  1. Remove the protective tape from the edges of the moulding.



28. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    B111089E01

  1. Push the ventilator louver in the direction indicated by the arrow in the illustration. Attach the 10 claws to install the ventilator louver.



    B111074E01

  1. Attach the 5 claws and 2 clips to install the ventilator louver.



29. INSTALL FRONT WIPER ARM LH


B108016E01

  1. Stop the wiper motor at the automatic stop position.

  1. Clean the wiper arm serration with a round file or equivalent.

  1. Clean the wiper pivot serration with a wire brush.



    B111120E01

  1. Install the wiper arm and blade with the nut. Make sure that the wiper arm and blade comes to the position shown in the illustration.

    Torque:
    22 N*m{ 224 kgf*cm , 16 ft.*lbf }

    HINT:
    Hold down the wiper arm hinge with your hand while tightening the nut.

    Specification:
    Area
    		Measurement
    A (for LHD)
    		25.3 mm (0.996 in.)
    B (for LHD)
    		26.2 mm (1.031 in.)
    C (for RHD)
    		21.8 mm (0.858 in.)
    D (for RHD)
    		28.9 mm (1.138 in.)



30. INSTALL FRONT WIPER ARM RH


B108016E01

  1. Stop the wiper motor at the automatic stop position.

  1. Clean the wiper arm serration with a round file or equivalent.

  1. Clean the wiper pivot serration with a wire brush.



    B111121E01

  1. Install the wiper arm and blade with the nut. Make sure that the wiper arm and blade comes to the position shown in the illustration.

    Torque:
    22 N*m{ 224 kgf*cm , 16 ft.*lbf }

    HINT:
    Hold down the wiper arm hinge with your hand while tightening the nut.

    Specification:
    Area
    		Measurement
    A (for LHD)
    		28.9 mm (1.138 in.)
    B (for LHD)
    		21.8 mm (0.858 in.)
    C (for RHD)
    		26.2 mm (1.031 in.)
    D (for RHD)
    		25.3 mm (0.996 in.)

  1. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and there is no interference with the vehicle body.



31. INSTALL FRONT FENDER TO COWL SIDE SEAL LH


B108983E02

  1. Attach the 3 clips to install the side seal.



32. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

HINT:
Use the same procedures described for the LH side.



33. INSTALL ENGINE ROOM SIDE COVER LH (for LHD)


    B107979E02

  1. Install the side cover with the 3 clips.



34. INSTALL ENGINE ROOM SIDE COVER RH (for RHD)


    B107980E01

  1. Install the side cover with the 3 clips and cap nut.



35. INSTALL COOL AIR INTAKE DUCT SEAL


B106147

  1. Install the duct seal with the 7 clips.



36. CHECK FOR LEAKS AND REPAIR

  1. Conduct a leak test after the adhesive has completely hardened.

  1. Seal any leaks with auto glass sealer.



37. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


38. PERFORM INITIALIZATION

  1. Perform initialization (Click here).

    NOTICE:
    Certain systems needs to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.