BACK WINDOW GLASS > INSTALLATION

for Preparation Click here



1. INSTALL NO.2 WINDSHIELD GLASS STOPPER

  1. Apply Primer G to the glass where the spacers will be installed.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.



  1. Install 2 new stoppers onto the glass as shown in the illustration.


    B106102E01

    Specification:
    Area
    		Measurement
    a
    		13.0 mm (0.512 in.)
    b
    		40.0 mm (1.575 in.)



2. INSTALL NO.1 WINDSHIELD GLASS STOPPER


    B106096E02

  1. Install 2 new stoppers to the vehicle body as shown in the illustration.



3. INSTALL BACK WINDOW GLASS DAM

  1. Apply Primer G to the glass where the dams will be installed.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.



  1. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area), but exclude the area above the notches on the upper part of the glass.


    B106103E01

    Specification:
    Area
    		Measurement
    a
    		9.5 mm (0.374 in.)
    b
    		7.5 mm (0.295 in.)



4. INSTALL BACK WINDOW GLASS


    B106104E01

  1. Position the glass.

    1. Using suction cups, place the glass in the correct position.

    2. Check that the entire contact surface of the glass rim is perfectly even.

    3. Place matchmarks on the glass and vehicle body on the locations indicated in the illustration.

      HINT:
      1. Placing matchmarks is only necessary when installing new glass. If it is the reused glass, matchmarks should already be present.
      2. When reusing the glass, check and correct the matchmark positions.

      NOTICE:
      Check that the stoppers are attached to the vehicle body correctly.

    4. Using suction cups, remove the glass.



    B106085E02

  1. Using a brush, apply Primer M to the exposed part of the vehicle body.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Do not apply primer to the adhesive.
    3. Throw away any leftover primer.
    4. Do not apply too much primer.



  1. Using a brush or sponge, apply Primer G to the contact surface of the glass.


    B106105E02

    HINT:
    If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.



  1. Apply adhesive to the glass.

    Adhesive:
    Part No. 08850-00801 or equivalent


    1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT:
      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage timeframe:
      Temperature
      		Usage timeframe
      35°C (95°F)
      		15 minutes
      20°C (68°F)
      		1 hour 40 minutes
      5°C (41°F)
      		8 hours

    2. Load the sealer gun with the cartridge.



    3. Apply adhesive to the glass as shown in the illustration.


      B106106E03

      Specification:
      Area
      		Measurement
      a
      		12.0 mm (0.472 in.)
      b
      		8.0 mm (0.315 in.)
      c
      		3.0 mm (0.118 in.)
      d
      		14 mm (0.551 in.)



    B106104E01

  1. Install the glass to the vehicle body.

    1. Using suction cups, position the glass so that the matchmarks are aligned. Press it in gently along the rim.

    2. Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

      NOTICE:
      1. Check that the stoppers are attached to the vehicle body correctly.
      2. Check that the vehicle body and glass have a small gap between them.

    3. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.



5. INSTALL BACK WINDOW MOULDING



  1. B106107E01

    Using a brush or sponge, apply Primer G to the glass where a new moulding will be installed.

    NOTICE:
    1. Allow the primer to dry for 3 minutes or more.
    2. Throw away any leftover primer.
    3. Do not apply too much primer.

  1. Align the moulding's marks with the glass's notches and install a new moulding before the adhesive dries.

    NOTICE:
    Do not drive the vehicle for the amount of time written in the table below.

    Minimum time:
    Temperature
    		Minimum time prior to driving vehicle
    35°C (95°F)
    		1 hour 30 minutes
    20°C (68°F)
    		5 hours
    5°C (41°F)
    		24 hours



6. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP



B106814

HINT:
Use the procedures below to replace damaged or accidentally removed clips. If this step is not necessary, go to the next step.

NOTICE:
After press-fitting the clips, wait 30 minutes or more before installing the moulding.

HINT:
Time needed for complete hardening: 24 hours

  1. Remove the tape that remains on the moulding installation area of the vehicle body, and then clean the surface with white gasoline.

  1. Heat the clip installation surfaces of the vehicle body and the installation part of the clips.

  1. Install new clips in the positions shown in the illustration. Press-fit the clips by hand.



7. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER LH


B106812E05

  1. Install the moulding to the vehicle body's 16 clips.

  1. Remove the protective tape from the edges of the moulding.



8. INSTALL ROOF DRIP SIDE FINISH MOULDING CENTER RH


B106812E05

  1. Install the moulding to the vehicle body's 16 clips.

  1. Remove the protective tape from the edges of the moulding.



9. INSTALL ROOF HEADLINING ASSEMBLY


B108674E02

  1. Apply double-sided tape to the pads.

  1. Align the pads with the markings on the roof headlining, and then install the pads.



    B111644E01

  1. Only when replacing the sliding roof housing:

    1. Remove the 11 fasteners from the removed sliding roof housing, and attach them to the roof headlining.

  1. Place the roof headlining in the vehicle through the rear door.

  1. w/o Sliding roof:
    Attach the 2 hooks and 4 clips to the vehicle body.

  1. w/ Sliding roof:
    Attach the hook, claw and 4 clips to the vehicle body.

  1. Only when replacing the roof headlining:
    Remove the 11 fasteners from the removed roof headlining, and attach them to the new roof headlining.

  1. Attach the clips on the rear side of the vehicle.

  1. w/ Sliding roof:
    Install the roof headlining to the sliding roof housing.

  1. Attach the clamp of the roof wire to the front pillar garnish LH. Then connect the connector.



  1. w/ Sliding roof:

    1. Connect the connector to the sliding roof drive gear.


    B111642E01



10. INSTALL ASSIST GRIP ASSEMBLY


11. INSTALL REAR ROOM LIGHT ASSEMBLY

  1. Connect the connector.

  1. Attach the 4 claws to install the room light to the vehicle body.



12. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY


    B109353E02

  1. Install the package tray trim panel.

    1. Connect the connector.

    2. Attach the 5 claws and clip to install the panel.



13. INSTALL NO. 2 PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Sunshade)


B111649

  1. Connect the connector.

  1. Attach the 5 claws and 3 clips to install the panel.



14. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (w/ Sunshade)


    B110339E01

  1. Attach the clip to install the package tray trim panel.

  1. Attach the 4 claws to install the belt guide center.



    B111292E01

  1. Attach the 4 claws to install the belt guide.



    B111293E03

  1. Attach the 4 claws to install the belt guide.



15. INSTALL ROOF SIDE GARNISH INNER

  1. Attach the 2 claws and 4 clips, and install the garnish.



16. INSTALL REAR SEAT SIDE GARNISH


B111645E01

  1. Attach the 5 claws and install the garnish.

  1. Pull out the folded lip of the weatherstrip.



17. INSTALL CENTER PILLAR GARNISH

  1. Attach the 2 claws to install the garnish.

  1. Install the 2 screws.

  1. Pull out the folded lip of the weatherstrip.



18. INSTALL CENTER PILLAR GARNISH LOWER

  1. Attach the 2 claws and 5 clips to install the garnish.

  1. Pull out the folded lip of the weatherstrip.



19. INSTALL REAR DOOR SCUFF PLATE


B111646E01

  1. Attach the 5 claws to install the scuff plate.

  1. Pull out the folded lip of the weatherstrip.



20. INSTALL REAR SEAT INNER WITH CENTER BELT ASSEMBLY RH


B100959E04

  1. Install the anchor part of the rear seat inner with center belt assembly RH seat belt with the bolt as shown in the illustration.

  1. Connect the connector labeled A.

    NOTICE:
    Do not overlap the anchor part of the seat belt and protruding parts of the vehicle body.

    Torque:
    42 N*m{ 428 kgf*cm , 31 ft.*lbf }



21. INSTALL REAR SEATBACK ASSEMBLY


B105948

  1. Place the seatback in the cabin.

    NOTICE:
    Be careful not to damage the vehicle body.

  1. Install the seatback with the 4 bolts and 2 nuts.

    Torque:
    18.1 N*m{ 185 kgf*cm , 13 ft.*lbf }

  1. Install the 2 rear seat covers.

  1. Pass the 3 seat belts through and close the cap of the 3 rear seat shoulder belt guides.

  1. Install the floor anchor part with the bolt.



22. INSTALL REAR SEAT HEADREST ASSEMBLY RH AND LH


23. INSTALL REAR SEAT BELT OUTER ANCHOR


B100960E02

  1. Install the anchor part of the rear seat outer belt assembly with the bolt.

    NOTICE:
    Do not overlap the anchor part of the seat belt and protruding parts of the vehicle body.

    Torque:
    42 N*m{ 428 kgf*cm , 31 ft.*lbf }



24. INSTALL REAR SEAT CUSHION ASSEMBLY


B105974E01

  1. Attach the seat cushion's 2 rear hooks to the seatback.

  1. Attach the seat cushion's 2 front hooks to the vehicle body.

  1. Confirm that the seat cushion is firmly installed.

    NOTICE:
    When installing the seat cushion, make sure the seat belt buckle is not under the seat cushion.



25. PERFORM INITIALIZATION

  1. Perform initialization (Click here).

    NOTICE:
    Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.



26. CHECK FOR LEAKS AND REPAIR

  1. Conduct a leak test after the adhesive has completely hardened.

  1. Seal any leaks with auto glass sealer.