PARKING BRAKE PEDAL (for LHD) > INSTALLATION

for Preparation Click here



1. INSTALL PARKING BRAKE PEDAL


    C106332E02

  1. Temporarily install the parking brake pedal by loosely tightening the 3 nuts.

  1. Fully tighten the 3 nuts in the order shown in the illustration.

    Torque:
    13 N*m{ 133 kgf*cm , 10 ft.*lbf }

  1. Connect the connector.



    C107068

  1. Install the instrument panel junction block assembly with the 2 nuts.



  1. Install the parking brake No.1 cable assembly to the body with the 3 nuts and 2 bolts.

    Torque:
    Nut:
    6.0 N*m{ 61 kgf*cm , 53 in.*lbf }
    Bolt:
    8.0 N*m{ 82 kgf*cm , 71 in.*lbf }



    C106333E02



    C107313

  1. Install the parking brake equalizer to the parking brake No.1 cable assembly.



    C104634E01

  1. Slide the rubber boot back as shown in the illustration.



    C104630E01

  1. Connect the parking brake No.2 and No.3 cable assemblies to the parking brake equalizer.

  1. Install the parking brake No.2 and No.3 cable assemblies with the 2 bolts.

    Torque:
    6.0 N*m{ 61 kgf*cm , 53 in.*lbf }



    C104631E01

  1. Using needle-nose pliers, install the parking brake return with damper spring.



2. INSTALL FRONT FLOOR REAR UPPER SUB PANEL


    C106341E01

  1. Install the front floor rear upper sub panel with the 4 bolts.

    Torque:
    18 N*m{ 184 kgf*cm , 13 ft.*lbf }

  1. Engage the clamps.



3. INSTALL CENTER AIRBAG SENSOR ASSEMBLY

  1. Check that the engine switch is off.

  1. Check that the battery negative (-) terminal is disconnected.

    NOTICE:
    After disconnecting the negative battery terminal, wait for at least 90 seconds before starting the operation.



    C107063

  1. Install the center airbag sensor with the nut and 2 bolts.

    Torque:
    18 N*m{ 184 kgf*cm , 13 ft.*lbf }

    NOTICE:
    1. If the center airbag sensor has been dropped, or there are any cracks, dents or other defects in the case, bracket or connector, replace it with a new one.
    2. When installing the center airbag sensor, be careful that the SRS wiring does not interfere with other parts and that it is not pinched between other parts.

  1. Check that there is no looseness in the installation parts of the center airbag sensor.

  1. Connect the holder (with connectors).

  1. Check that the water-proof sheet is properly set.



4. INSTALL DASH PANEL INSULATOR NO.3 PAD


5. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 3GR-FSE)


    C109590E01

  1. Remove the SST from the transmission.

    SST
    09325-40010  

  1. Insert the yoke of the intermediate shaft into the transmission.

    HINT:
    Be careful not to damage the oil seal.



    F048233

  1. Install the 2 center support bearing washers and center support bearing, and temporarily tighten the 2 bolts.



    C104521E01

  1. Align the matchmarks on the propeller shaft flange and differential companion flange, and connect the shaft with the 4 bolts, washers and nuts.

    Torque:
    74 N*m{ 750 kgf*cm , 54 ft.*lbf }



    C109187E01

  1. Adjust the dimension between the edge surface of the center support bearing and the edge surface of the cushion to 11.5 to 13.5 mm (0.4528 to 0.5315 in.) respectively as shown in illustration.



    C109375E01

  1. Check that the center line of the bracket is at right angles to the shaft axial direction.



    F048233

  1. Tighten the 2 bolts.

    Torque:
    49 N*m{ 500 kgf*cm , 36 ft.*lbf }



6. INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE (for 3GR-FSE)

  1. Stabilize the propeller shaft and differential.

    1. Turn the propeller shaft several times by hand to stabilize the center support bearing.



  1. Check the No.2 and No.3 joint angles.

    1. Using SST, measure the installation angle of the intermediate shaft and propeller shaft.

      SST
      09370-50010  

      HINT:
      The SST should be set directly underneath the shaft.

    2. Using SST, measure the installation angle of the differential.

      SST
      09370-50010  

      HINT:
      Measure the installation angle by placing the SST in the position shown in the illustration.

    3. Calculate the No.2 joint angle.

      No.2 joint angle:
      A - B = -1°36' to -0°36'

      A:
      Intermediate shaft installation angle

      B:
      Propeller shaft installation angle



    4. Calculate the No.3 joint angle.

      No.3 joint angle:
      B - C = 1°09' to 2°09'

      B:
      Propeller shaft installation angle

      C:
      Differential installation angle



      C109596E01

      HINT:
      If the measured angle is not within the specified range, adjust it with the center support bearing washers.

  1. Adjust the No.2 joint angle .

    1. Select the center support bearing washers for adjustment.
      Adjustment washer 
      Thickness mm (in.)
      2 (0.078)
      4.5 (0.1772)
      6.5 (0.2559)
      9.0 (0.3543)
      11 (0.4331)
      13.5 (0.5315)

      NOTICE:
      The 2 washers should be of the same thickness.



7. INSTALL FRONT FLOOR HEAT NO.1 INSULATOR (for 3GR-FSE)

  1. Install the heat insulator No.1 with the 4 nuts and grommet.

    Torque:
    5.4 N*m{ 55 kgf*cm , 48 in.*lbf }



8. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 3GR-FSE)


    A077857

  1. Using a vernier caliper, measure the free length of the compression spring.

    Minimum length:
    38.5 mm (1.516 in.)

    If the free length is less than the minimum, replace the compression spring.



    A109513E01

  1. Install a new gasket to the rear side of the front exhaust pipe.

    HINT:
    Using a plastic-faced hammer, uniformly strike the gasket so that the gasket and front exhaust pipe are properly fit.

    NOTICE:
    1. Be careful with the installation direction of the gasket.
    1. Do not reuse the gasket.
    1. To ensure a proper seal, do not use the tailpipe to force the gasket onto the front exhaust pipe.



    A106753

  1. Install 2 new gaskets and the exhaust pipe front ends to the exhaust manifold with the 4 bolts and 2 nuts.

    Torque:
    62 N*m{ 632 kgf*cm , 46 ft.*lbf }

    NOTICE:
    Do not reuse the gaskets.

  1. Install the front exhaust pipe to the tailpipe with the 2 compression springs and 2 bolts.

    Torque:
    43 N*m{ 438 kgf*cm , 32 ft.*lbf }



9. INSTALL HEATED OXYGEN SENSOR (for 3GR-FSE)

  1. Install the 2 sensors (Click here).



10. INSTALL FRONT FLOOR BRACE CENTER (for 3GR-FSE)


A109952

  1. Install the floor brace with the 4 bolts.

    Torque:
    7.4 N*m{ 75 kgf*cm , 65 in.*lbf }



11. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 3GR-FE)


    C109590E01

  1. Remove the SST from the transmission.

    SST
    09325-40010  

  1. Insert the yoke of the intermediate shaft into the transmission.

    HINT:
    Be careful not to damage the oil seal.



    F048233

  1. Install the 2 center support bearing washers and center support bearing, and temporarily tighten the 2 bolts.



    C104521E01

  1. Align the matchmarks on the propeller shaft flange and differential companion flange, and connect the shaft with the 4 bolts, washers and nuts.

    Torque:
    74 N*m{ 750 kgf*cm , 54 ft.*lbf }



    C109187E01

  1. Adjust the dimension between the edge surface of the center support bearing and the edge surface of the cushion to 11.5 to 13.5 mm (0.4528 to 0.5315 in.) respectively as shown in illustration.



    C109375E01

  1. Check that the center line of the bracket is at right angles to the shaft axial direction.



    F048233

  1. Tighten the 2 bolts.

    Torque:
    49 N*m{ 500 kgf*cm , 36 ft.*lbf }



12. INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE (for 3GR-FE)

  1. Stabilize the propeller shaft and differential.

    1. Turn the propeller shaft several times by hand to stabilize the center support bearing.



  1. Check the No.2 and No.3 joint angles.

    1. Using SST, measure the installation angle of the intermediate shaft and propeller shaft.

      SST
      09370-50010  

      HINT:
      The SST should be set directly underneath the shaft.

    2. Using SST, measure the installation angle of the differential.

      SST
      09370-50010  

      HINT:
      Measure the installation angle by placing the SST in the position shown in the illustration.

    3. Calculate the No.2 joint angle.

      No.2 joint angle:
      A - B = -1°36' to -0°36'

      A:
      Intermediate shaft installation angle

      B:
      Propeller shaft installation angle



    4. Calculate the No.3 joint angle.

      No.3 joint angle:
      B - C = 1°09' to 2°09'

      B:
      Propeller shaft installation angle

      C:
      Differential installation angle



      C109596E01

      HINT:
      If the measured angle is not within the specified range, adjust it with the center support bearing washers.

  1. Adjust the No.2 joint angle .

    1. Select the center support bearing washers for adjustment.
      Adjustment washer 
      Thickness mm (in.)
      2 (0.078)
      4.5 (0.1772)
      6.5 (0.2559)
      9.0 (0.3543)
      11 (0.4331)
      13.5 (0.5315)

      NOTICE:
      The 2 washers should be of the same thickness.



13. INSTALL FRONT FLOOR HEAT NO.1 INSULATOR (for 3GR-FE)

  1. Install the heat insulator No.1 with the 4 nuts and grommet.

    Torque:
    5.4 N*m{ 55 kgf*cm , 48 in.*lbf }



14. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 3GR-FE)


    A077857

  1. Using a vernier caliper, measure the free length of the compression spring.

    Minimum length:
    38.5 mm (1.516 in.)

    If the free length is less than the minimum, replace the compression spring.



    A109513E01

  1. Install a new gasket to the rear side of the front exhaust pipe.

    HINT:
    Using a plastic-faced hammer, uniformly strike the gasket so that the gasket and front exhaust pipe are properly fit.

    NOTICE:
    1. Be careful with the installation direction of the gasket.
    1. Do not reuse the gasket.
    1. To ensure a proper seal, do not use the tailpipe to force the gasket onto the front exhaust pipe.



    A106753

  1. Install 2 new gaskets and the exhaust pipe front ends to the exhaust manifold with the 4 bolts and 2 nuts.

    Torque:
    62 N*m{ 632 kgf*cm , 46 ft.*lbf }

    NOTICE:
    Do not reuse the gaskets.

  1. Install the front exhaust pipe to the tailpipe with the 2 compression springs and 2 bolts.

    Torque:
    43 N*m{ 438 kgf*cm , 32 ft.*lbf }



15. INSTALL HEATED OXYGEN SENSOR (for 3GR-FE)

  1. Install the 2 sensors (Click here).



16. INSTALL FRONT FLOOR BRACE CENTER (for 3GR-FE)


A109952

  1. Install the floor brace with the 4 bolts.

    Torque:
    7.4 N*m{ 75 kgf*cm , 65 in.*lbf }



17. INSTALL REAR PROPELLER SHAFT ASSEMBLY (for 3UZ-FE)


    C025639

  1. Apply grease to the flexible coupling centering bushings.

    Grease:
    Molybdenum disulphide lithium base, NLGI No.2

  1. Install the propeller shaft from the vehicle's rear and connect the transmission and differential.

    NOTICE:
    Support the center support bearing by hand so that the transmission and intermediate shaft, and propeller shaft and differential, remain in a straight line.



    C101198J01

  1. Temporarily install the 2 center support bearing set bolts with the adjusting washers.

    HINT:
    Use the adjusting washers which were removed.



    C101199E01

  1. Align the matchmarks on the transmission companion flange and flexible coupling.

  1. Temporarily install the 3 bolts, washers and nuts.

    HINT:
    The bolts should be installed from the propeller shaft side.



    C109598E01

  1. Align the matchmarks on the differential companion flange and flexible coupling.

  1. Temporarily install the 3 bolts, washers and nuts.

    HINT:
    The bolts should be installed from the propeller shaft side.

  1. Tighten the 6 nuts.

    Torque:
    79 N*m{ 805 kgf*cm , 58 ft.*lbf }

    NOTICE:
    Be careful not to damage the flexible coupling centering bushing.



18. FULLY TIGHTEN CENTER SUPPORT NO.1 BEARING ASSEMBLY (for 3UZ-FE)


    C109477E01

  1. Adjust the dimension between the edge surface of the center support bearing and the edge surface of the cushion to 11.5 to 13.5 mm (0.4528 to 0.5315 in.) respectively as shown in illustration.



    C109478E01

  1. Check that the center line of the bracket is at right angles to the shaft axial direction.



    C101198J01

  1. Tighten the 2 bolts.

    Torque:
    49 N*m{ 500 kgf*cm , 36 ft.*lbf }



    C109609E01

  1. Using SST, tighten the adjusting nut.

    SST
    09922-10010  

    Torque:
    69 N*m{ 700 kgf*cm , 51 ft.*lbf }

    HINT:
    Use a torque wrench with a fulcrum length of 34.5 cm (13.6 in.).



19. INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE (for 3UZ-FE)

  1. Stabilize the propeller shaft and differential.

    1. Turn the propeller shaft several times by hand to stabilize the center support bearing.



  1. Check the No.2 and No.3 joint angles.

    1. Using SST, measure the installation angle of the intermediate shaft and propeller shaft.

      SST
      09370-50010  

      HINT:
      The SST should be set directly underneath the shaft.



    2. Using SST, measure the installation angle of the differential.


      C103069E01

      SST
      09370-50010  

      HINT:
      Measure the installation angle by placing the SST in the positions, shown in the illustration.

    3. Calculate the No.2 joint angle.

      No.2 joint angle:
      A - B = 0°11' to 1°11'

      A:
      Intermediate shaft installation angle

      B:
      Propeller shaft installation angle

    4. Calculate the No.3 joint angle.

      No.3 joint angle:
      B - C = 0°53' to 1°53'

      B:
      Propeller shaft installation angle

      C:
      Differential installation angle

      HINT:
      If the measured angle is not within the specified range, adjust it with the center support bearing washers.

  1. Adjust the No.2 joint angle.

    1. Select the center support bearing washers for adjustment.
      Adjustment washer 
      thickness mm (in.)
      2 (0.0787)
      4.5 (0.1772)
      6.5 (0.2559)
      9.0 (0.3543)
      11 (0.4331)

      NOTICE:
      The 2 washers should be of the same thickness.



20. INSTALL FRONT FLOOR HEAT NO.1 INSULATOR (for 3UZ-FE)

  1. Install the heat insulator No.1 with the 4 nuts.

    Torque:
    5.4 N*m{ 55 kgf*cm , 48 in.*lbf }



21. INSTALL FRONT EXHAUST PIPE ASSEMBLY (for 3UZ-FE)


    A077857

  1. Using a vernier caliper, measure the free length of the compression spring.

    Minimum length:
    38.5 mm (1.516 in.)

    If the free length is less than the minimum, replace the compression spring.



    A109513E01

  1. Install a new gasket to the rear side of the front exhaust pipe.

    HINT:
    Using a plastic-faced hammer, uniformly strike the gasket so that the gasket and front exhaust pipe are properly fit.

    NOTICE:
    1. Be careful with the installation direction of the gasket.
    1. Do not reuse the gasket.
    1. To ensure a proper seal, do not use the tailpipe to force the gasket onto the front exhaust pipe.



    A101964E02

  1. Install 2 new gaskets and the 2 TWCs with the 4 bolts.

    Torque:
    62 N*m{ 632 kgf*cm , 46 ft.*lbf }

    NOTICE:
    Do not reuse the gaskets.

  1. Install the front exhaust pipe to the tailpipe with the 2 compression springs and 2 bolts.

    Torque:
    43 N*m{ 438 kgf*cm , 32 ft.*lbf }



22. INSTALL REAR NO.1 FLOOR PANEL BRACE (for 3UZ-FE)


A104870

  1. Install the panel brace with the 4 bolts.

    Torque:
    19 N*m{ 195 kgf*cm , 14 ft.*lbf }



23. INSTALL FRONT FLOOR BRACE CENTER (for 3UZ-FE)


A109580

  1. Install the floor brace with the 4 bolts.

    Torque:
    7.4 N*m{ 75 kgf*cm , 65 in.*lbf }



24. INSTALL AIR NO.2 DUCT REAR


25. INSTALL FRONT FLOOR SILENCER PAD


26. INSTALL ACCELERATOR PEDAL


27. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY


    C106895

  1. Connect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.

  1. Install the driver side knee airbag assembly with the 4 bolts.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



28. INSTALL INSTRUMENT PANEL SAFETY NO.1 PAD SUB-ASSEMBLY


B105646E05

  1. Install the hood lock control cable to the safety pad.

  1. Attach the 8 clips and claw to install the safety pad.



29. INSTALL INSTRUMENT PANEL UNDER NO.1 COVER SUB-ASSEMBLY


B108095E01

  1. Connect the connectors.

  1. Attach the 2 claws to install the under cover.

  1. Install the 2 screws.



30. INSTALL INSTRUMENT SIDE PANEL


B105642E03

  1. Attach the 2 claws and 4 clips to install the side panel.



31. INSTALL CONSOLE BOX


B106268

  1. Connect the connector.

  1. Install the console box with the 4 bolts and 2 screws.



32. INSTALL CONSOLE BOX REGISTER ASSEMBLY


B105635E04

  1. Attach the 4 clips to install the register.



33. INSTALL CONSOLE BOX PLATE


B105638E10

  1. Connect the connector.

  1. Attach the 4 clips to install the console box.



34. INSTALL INSTRUMENT PANEL FINISH LH PANEL END


B105636E10

  1. Attach the 4 clips and 3 claws to install the finish panel end.

  1. Install the screw.



35. INSTALL INSTRUMENT PANEL FINISH RH PANEL END


B105637E08

  1. Attach the 3 clips and 3 claws to install the finish panel end.

  1. Install the screw.



36. INSTALL FRONT ASH RECEPTACLE ASSEMBLY


B111908E02

  1. Connect the connector.

  1. Attach the 9 clips to install the ash receptacle.



    B110192

  1. Install the shift lever knob and twist it in the direction indicated by the arrow.



37. INSTALL CONSOLE UPPER PANEL GARNISH FRONT

  1. Attach the claws to install the garnish.



38. INSTALL CENTER PILLAR GARNISH LOWER

  1. Attach the 2 claws and 5 clips to install the garnish.

  1. Pull out the folded lip of the weatherstrip.



39. INSTALL REAR DOOR SCUFF PLATE


B111646E01

  1. Attach the 5 claws to install the scuff plate.

  1. Pull out the folded lip of the weatherstrip.



40. INSTALL FRONT DOOR OPENING TRIM COVER

  1. Attach the 3 claws to install the trim cover.

  1. Pull out the folded lip of the weatherstrip.



41. INSTALL FRONT DOOR SCUFF PLATE


B111648E02

  1. Attach the 5 claws to install the scuff plate.

  1. Pull out the folded lip of the weatherstrip.



42. INSTALL AIR DUCT REAR


    A100594

  1. Install the air duct rear with the 2 screws.

  1. Install the 2 plugs on the air duct rear.



43. INSTALL REAR SEAT CUSHION ASSEMBLY


B105974E01

  1. Attach the seat cushion's 2 rear hooks to the seatback.

  1. Attach the seat cushion's 2 front hooks to the vehicle body.

  1. Confirm that the seat cushion is firmly installed.

    NOTICE:
    When installing the seat cushion, make sure the seat belt buckle is not under the seat cushion.



44. INSTALL FRONT SEAT ASSEMBLY


B105963E02

  1. Place the seat in the cabin.

  1. Connect the connectors under the seat.

  1. Connect the cable to the negative (-) battery terminal.

  1. Operate the power seat switch knob and move the seat to the foremost position.

  1. Tighten the 2 bolts on the rear side of the seat.

    Torque:
    36.8 N*m{ 375 kgf*cm , 27 ft.*lbf }

    HINT:
    Tighten the 2 bolts in the order indicated in the illustration.

  1. Operate the power seat switch knob and move the seat to the rearmost position.

  1. Tighten the 2 bolts on the rear side of the seat.

    Torque:
    36.8 N*m{ 375 kgf*cm , 27 ft.*lbf }

    HINT:
    Tighten the 2 bolts in the order indicated in the illustration.



45. INSTALL FRONT SEAT OUTER BELT ASSEMBLY


B105919

  1. Move the seat using the power seat switch knob so that the seat belt anchor bolt is revealed.

  1. Install the front seat outer belt anchor with the bolt.

    Torque:
    42 N*m{ 428 kgf*cm , 31 ft.*lbf }

  1. Install the seat belt anchor cover cap.

  1. Install the front seat belt hole cover.



46. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


47. INSPECT PARKING BRAKE PEDAL TRAVEL

  1. Fully depress the parking brake pedal and release it to engage the parking brake.

  1. Depress the pedal to the floor again, and release it to disengage the parking brake.



    C107204

  1. Slowly depress the parking brake pedal to the floor, and count the number of clicks.

    Parking brake pedal travel:
    7 to 9 notches at 300N (31kgf, 67.5lbf)



48. ADJUST PARKING BRAKE PEDAL TRAVEL

  1. Depress the parking brake pedal. Hold the wire adjusting No.1 nut using a wrench and loosen the lock nut.

  1. Release the parking brake pedal.



    C106337E01

  1. Turn the wire adjusting No.1 nut until the parking brake pedal travel meets the above specification.

  1. Hold the wire adjusting No.1 nut using a wrench or equivalent tool and tighten the lock nut.

    Torque:
    6.0 N*m{ 61 kgf*cm , 53 in.*lbf }

  1. Count the number of clicks after depressing and releasing the parking brake pedal 3 or 4 times.

  1. Check whether the parking brake drags or not.

  1. When operating the parking brake pedal, check that the parking brake indicator light comes on.



49. PERFORM INITIALIZATION


50. INSPECT SRS WARNING LIGHT


51. INSPECT FRONT SEAT ASSEMBLY

  1. Check the power seat operation.

  1. Check the seat heater operation (with seat heater).

    1. Turn the engine switch on (IG).

    2. Turn the seat heater switch ON.

    3. Wait 5 minutes or more and confirm that the seat surface becomes warm.



52. CHECK FOR EXHAUST GAS LEAKS