RADIATOR > INSTALLATION

for Preparation Click here



1. INSTALL RADIATOR ASSEMBLY


A110193

  1. Install the 2 radiator support cushions and 2 radiator lower supports to the radiator.



    A110192

  1. Install the fan to the radiator, and attach the 3 claws.



    A110194E02

  1. Install the radiator and attach the ECM outlet duct.



    A110189

  1. Align the radiator with the condenser. Then install the radiator with the 4 bolts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



2. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    E107645

  1. Install the radiator support with the 5 bolts.

    Torque:
    5.5 N*m{ 56 kgf*cm , 48 in.*lbf }



  1. Attach the 6 clamps and install the wire harness.


    E109816E01



3. INSTALL HOOD LOCK ASSEMBLY


    B109716

  1. Apply MP grease to the sliding areas of the lock.



    B109039E01

  1. Install the hood lock.

  1. Install the 2 bolts and nut.

    Torque:
    8.0 N*m{ 82 kgf*cm , 71 in.*lbf }

  1. Install a new cap.

  1. Connect the hood lock control cable.



4. INSTALL HOOD LOCK CONTROL CABLE COVER


B109041E02

  1. Attach the claw and install the cable cover.

  1. Install the 3 screws.



5. INSTALL RADIATOR SUPPORT OPENING COVER


B107497E02

  1. Install the cover with the 4 clips.



6. INSTALL FRONT BUMPER COVER

  1. Connect the ultrasonic sensor connector.



    B107496E02

  1. Attach the 3 claws on the LH side.

  1. Attach the 3 claws on the RH side.



    B109982

  1. Install the bumper cover with the 2 clips, 6 screws and 5 bolts.



7. CONNECT NO. 1 OIL COOLER OUTLET TUBE


A100511

  1. Connect the outlet tube.

  1. Attach the tube to the radiator's clamp.



8. CONNECT NO. 1 OIL COOLER INLET TUBE


A100510

  1. Connect the inlet tube.



9. CONNECT RADIATOR HOSE OUTLET


A110249E01

  1. Connect the hose outlet.

    HINT:
    1. Face the clamp's claw toward the bottom of the vehicle.
    1. Make sure the clearance between the clamp edge and radiator hose edge (labeled A) is between 1 to 5 mm (0.039 to 0.197 in.).
    1. Insert the hose until it contacts the radiator. Make sure the clearance between the hose and radiator (labeled B) is between 0 to 2.5 mm (0 to 0.098 in.).



10. CONNECT RADIATOR HOSE INLET


A110188

  1. Connect the hose inlet.



11. ADD ENGINE COOLANT

  1. Tighten the radiator drain cock plug by hand.

  1. Tighten the 2 cylinder block drain cock plugs.

    Torque:
    12.7 N*m{ 130 kgf*cm , 9 ft.*lbf }

  1. Add engine coolant.

    HINT:
    Add engine coolant until coolant overflows from the vent plug.

    Specified capacity:
    11.0 liters (11.7 US qts, 9.7 lmp. qts)

    HINT:
    1. TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).
    1. Please contact your TOYOTA dealer for further details.

  1. Install the vent plug.

  1. Slowly pour coolant into the radiator reservoir until it reaches the FULL line.

  1. Press the inlet and outlet radiator hoses several times by hand, and then check the level of the coolant.
    If the coolant level is low, add coolant.

  1. Install the radiator cap.

  1. Bleed air from the cooling system.

    1. Warm up the engine until the thermostat opens. While the thermostat is open, circulate the coolant for several minutes.

      HINT:
      Adjust the air conditioner set temperature to MAX (HOT).

    2. Maintain the engine speed at 2,000 to 2,500 rpm.

    3. Press the inlet and outlet radiator hoses several times by hand to bleed air.

      NOTICE:
      When pressing the radiator hoses:
      1. Wear protective gloves.
      1. Be careful as the radiator hoses are hot.
      1. Keep your hands away from the radiator fan.

  1. Stop the engine, and wait until the engine coolant cools down to ambient temperature.

    CAUTION:
    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.



    A110178E01

  1. Check the coolant level in the radiator reservoir.
    If the coolant level is low, add SLLC to the radiator reservoir FULL line.



12. CHECK FOR ENGINE COOLANT LEAKS

  1. Check for engine coolant leaks (Click here).



13. INSTALL AIR CLEANER ASSEMBLY

  1. Install the air cleaner assembly with the 3 bolts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



    A107650

  1. Connect the MAF meter connector and clamp to the air cleaner.



14. INSTALL NO. 1 AIR CLEANER INLET

  1. Install the inlet with the bolt.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



15. INSTALL V-BANK COVER SUB-ASSEMBLY

  1. Install the cover with the 2 nuts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



16. INSTALL ENGINE ROOM SIDE COVER LH


    A110867E01

  1. Install the side cover with the 3 clips.



17. INSTALL ENGINE ROOM SIDE COVER RH


    A110866E01

  1. Install the side cover with the 2 clips and nut.



18. INSTALL COOL AIR INTAKE DUCT SEAL


B106147

  1. Install the duct seal with the 7 clips.



19. INSTALL ENGINE UNDER COVER


B107493

  1. Install the under cover with the 3 clips and 10 screws.



20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


21. PERFORM INITIALIZATION

  1. Perform initialization procedure (Click here).

    NOTICE:
    Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.