3UZ-FE COMPRESSOR AND PULLEY > REMOVAL

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1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.



2. REMOVE COOL AIR INTAKE DUCT SEAL


    A110865E01

  1. Remove the 7 clips and intake duct seal.



3. REMOVE ENGINE ROOM SIDE COVER LH


B107979E01

  1. Using a clip remover, remove the 3 clips and side cover.



4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start up the engine.

  1. A/C switch is ON.

  1. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Using SST, discharge the refrigerant gas.

    SST
    07110-58060   (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)



5. REMOVE NO. 1 AIR CLEANER INLET

  1. Remove the bolt and air cleaner inlet.



6. REMOVE V-BANK COVER SUB-ASSEMBLY

  1. Remove the 2 nuts and V-bank cover.



7. REMOVE V-RIBBED BELT


    A100708

  1. Loosen the belt tension by turning the belt tensioner counterclockwise, and remove the belt.

    HINT:
    The tension pulley has a left hand thread.



8. REMOVE ENGINE UNDER COVER


B107493

  1. Using a clip remover, remove the 3 clips.

  1. Remove the 10 screws and under cover.



9. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE


E102693

  1. Remove the bolt and disconnect the suction hose from the compressor.

  1. Remove the O-ring from the suction hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.



10. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    E110228E01

  1. Remove the bolt and disconnect the discharge hose from the compressor.

  1. Remove the O-ring from the discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.



11. REMOVE OIL FILTER

  1. Remove the oil filter.



12. REMOVE COMPRESSOR ASSEMBLY


E102695

  1. Disconnect the connector.

  1. Remove the 3 bolts, nut and bracket.

  1. Remove the compressor.