3GR-FE COMPRESSOR AND PULLEY > REMOVAL

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1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.



2. REMOVE COOL AIR INTAKE DUCT SEAL


A105932E01

  1. Remove the 7 clips and duct seal.



3. REMOVE ENGINE ROOM SIDE COVER LH


B107979E01

  1. Using a clip remover, remove the 3 clips and side cover.



4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start up the engine.

  1. A/C switch is ON.

  1. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Using SST, discharge the refrigerant gas.

    SST
    07110-58060   (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)



5. REMOVE NO. 1 AIR CLEANER INLET


A107673

  1. Remove the bolt and air cleaner inlet.



6. REMOVE V-BANK COVER


A103946

  1. Remove the 2 nuts and V-bank cover.



7. REMOVE V-RIBBED BELT


    A109593

  1. While releasing the belt tension by turning the belt tensioner counterclockwise, and remove the V-ribbed belt from the belt tensioner.



    A109594

  1. While turning the belt tensioner counterclockwise, align with its holes, and then insert the 5 mm bi-hexagon wrench into the holes to fix the V-ribbed belt tensioner.



8. REMOVE ENGINE UNDER COVER


B107493

  1. Using a clip remover, remove the 3 clips.

  1. Remove the 10 screws and under cover.



9. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE


E074843

  1. Remove the bolt and disconnect the cooler refrigerant suction hose from the compressor.

  1. Remove the O-ring from the cooler refrigerant suction hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.



10. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    E110226E01

  1. Remove the bolt and disconnect the discharge hose from the compressor.

  1. Remove the O-ring from the discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.



11. REMOVE COMPRESSOR ASSEMBLY


    E074845

  1. Disconnect the magnetic clutch connector.

  1. Remove the 3 bolts and nut.



    E074846

  1. Using an E8 "torx" socket, remove the stud bolt and compressor.