FRONT DOOR > REMOVAL

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HINT:
  1. Use the same procedures for the RH side and LH side.
  2. The procedures listed below are for the LH side.



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.



2. REMOVE DOOR INSIDE HANDLE BEZEL


B106665E01

  1. Using a screwdriver, detach the 3 claws and remove the bezel plug.

    HINT:
    Tape the screwdriver tip before use.



3. REMOVE FRONT DOOR TRIM PANEL ASSEMBLY


B109742E01

  1. Detach the 2 claws and remove the trim lower cover.

  1. Disconnect the connector.



    B110168E05

  1. Remove the 2 screws.

  1. Detach the 9 clips labeled A, and remove the trim together with the weather strip.

  1. Detach the 4 clips labeled B to separate the weatherstrip and trim.



    B110164

  1. Disconnect the 2 cables from the inside handle.



4. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


B109017

  1. Remove the 4 screws and inside handle.



5. REMOVE INTERIOR NO. 1 ILLUMINATION LIGHT ASSEMBLY


B110175E01

  1. Detach the 2 claws, disconnect the connector and then remove the light.



6. REMOVE FRONT DOOR COURTESY LIGHT ASSEMBLY


    B109936E01

  1. Detach the 4 claws and remove the lens from the courtesy light.



    B109937E01

  1. Detach the 2 claws and remove the courtesy light from the door trim panel.

  1. Disconnect the connector.



7. REMOVE SEAT MEMORY SWITCH


B109935

  1. Disconnect the connector.

  1. Remove the 2 screws and switch from the door trim panel.



8. REMOVE FRONT DOOR NO. 3 WEATHERSTRIP


B110165

  1. Remove the 4 clips and weatherstrip.



9. REMOVE FRONT DOOR TRIM COVER


B106674E01

  1. Remove the screw.

  1. Using a clip remover, detach the 6 clips and remove the trim cover.



10. REMOVE MULTIPLEX NETWORK SWITCH ASSEMBLY


B109018

  1. Disconnect the connector.

  1. Remove the 3 screws and network switch.



11. REMOVE DOOR FRAME GARNISH


B106669E01

  1. Remove the screw.

  1. Using a screwdriver, remove the 2 clips and garnish.

    HINT:
    Tape the screwdriver tip before use.



12. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY


    E107990E01

  1. Disconnect the connector.

  1. Detach the clip.

  1. Remove the 3 bolts and mirror.



13. REMOVE FRONT DOOR GLASS WEATHERSTRIP INNER


B112640

  1. Remove the weatherstrip inner by pulling it upward in the direction indicated by the arrows in the illustration.



14. REMOVE MULTIPLEX NETWORK DOOR ECU FRONT


B106675

  1. Remove the 2 screws and ECU.

  1. Disconnect the 3 connectors.



15. REMOVE FRONT DOOR SERVICE HOLE COVER


B106671

  1. Remove the 2 bolts and door armrest bracket.

  1. Remove the service hole cover.

    NOTICE:
    Remove the remaining tape on the door.



16. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


B106672

  1. Driver's side:
    Temporarily install the multiplex network master switch.

  1. Passenger's side:
    Temporarily install the multiplex network switch.

  1. Move the door glass until the bolts appear in the service holes.

  1. Remove the 2 bolts.

    NOTICE:
    Be careful when removing the bolts as the glass may fall and become damaged.



    B085234E01

  1. Remove the door glass in the direction indicated by the arrows in the illustration.

    HINT:
    Remove the glass upward.

    NOTICE:
    Be careful not to damage the glass.

  1. Driver's side:
    Remove the multiplex network master switch.

  1. Passenger's side:
    Remove the multiplex network switch.



17. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY


B106162E07

  1. Put protective tape under the belt moulding.

  1. Using a moulding remover, detach the 7 claws and remove the belt moulding.



18. REMOVE FRONT DOOR WINDOW FRAME MOULDING REAR


B080851E01

  1. Using a drill bit with a diameter of less than 4 mm (0.16 in.), drill out the 3 rivet flanges.

    CAUTION:
    Be careful as the cut rivet will be very hot.

    NOTICE:
    Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.

    HINT:
    Wind tape around the drill bit approximately 5 mm (0.20 in.) from the tip of the drill bit, as shown in the illustration.

  1. Continue drilling and push out the remaining rivet fragments using the drill.

  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

  1. Remove the front door window frame moulding rear from the door frame.



19. REMOVE FRONT DOOR WINDOW FRAME MOULDING UPPER


B106163E02

  1. Using a drill bit with a diameter of less than 4 mm (0.16 in.), drill out the 7 rivet flanges.

    CAUTION:
    Be careful as the cut rivet will be very hot.

    NOTICE:
    Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill out the rivet head.

    HINT:
    Wind tape around the drill bit approximately 5 mm (0.20 in.) from the tip of the drill bit, as shown in the illustration.

  1. Continue drilling and push out the remaining rivet fragments using the drill.

  1. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled areas.

  1. Remove the front door window frame moulding from the door frame.



20. REMOVE FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY


B072769E01

  1. Disconnect the connector.

  1. Remove the 6 bolts and window regulator.

    HINT:
    Remove the window regulator through the service hole.

    NOTICE:
    Be careful when removing the bolts as the window regulator may fall and become damaged.



21. REMOVE FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY


B108650

  1. Using a T25 "torx" driver, remove the 3 screws and motor.

    NOTICE:
    Be careful when removing the screws as the window regulator may fall and become damaged.



22. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY


B110179

  1. Remove the 2 bolts and frame.

    HINT:
    Remove the frame through the service hole.

    NOTICE:
    Be careful when removing the bolts as the frame may fall and become damaged.



23. REMOVE FRONT DOOR OUTSIDE HANDLE COVER


B110690E02

  1. Remove the hole plug.

  1. Using a T30 "torx" socket, loosen the screw and remove the cover with the door lock key cylinder installed.

  1. Remove the cylinder from the cover.



24. REMOVE FRONT DOOR HANDLE ASSEMBLY OUTSIDE


B110689E01

  1. Disconnect the connector.

  1. Remove the handle by sliding and pulling it in the direction indicated by the arrow mark in the illustration.

    NOTICE:
    If the bellcrank lever is not pulled and held when removing the handle, the bellcrank lever will interfere with the handle and become damaged.

  1. Remove the outside handle pad front and rear.



25. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


B107111E02

  1. Detach the 2 claws and remove the pad.



26. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


B108649E02

  1. Detach the 2 claws and remove the pad.



27. REMOVE FRONT DOOR WITH MOTOR LOCK ASSEMBLY


B106678

  1. Disconnect the door lock connector.

  1. Using a T30 "torx" socket, remove the 3 screws and door lock.

    HINT:
    Remove the door lock through the service hole.

    NOTICE:
    Be careful when removing the bolts as the door lock may fall and become damaged.



28. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    B104513

  1. Disconnect the connector.



    B110265E01

  1. Using a T30 "torx" socket, loosen the screw.

  1. Slide the outside handle frame to remove it.

    HINT:
    Remove the outside handle frame through the service hole.

  1. Remove the lock open rod from the outside handle frame.



29. REMOVE FRONT DOOR NO. 1 STIFFENER CUSHION


B106680

  1. Remove the 2 bolts and cushion.



30. REMOVE FRONT DOOR CHECK ASSEMBLY


B065963E01

  1. Remove the cover.

  1. Remove the bolt, 2 nuts and door check.

    HINT:
    Remove the door check through the service hole.

    NOTICE:
    Be careful when removing the bolts as the door check may fall and become damaged.



31. REMOVE FRONT DOOR WEATHERSTRIP

  1. Using a clip remover, detach the clips and remove the weatherstrip.

    HINT:
    If clips are damaged during removal, replace them.



32. REMOVE FRONT DOOR WIRE


B062428E01

  1. Disconnect the wire clips.

  1. Remove the 2 bolts and door wire.