BRAKE PEDAL > REMOVAL

for Preparation Click here



1. PRECAUTION
(Click here)


2. REMOVE COOL AIR INTAKE DUCT SEAL


A105932E01

  1. Remove the 7 clips and duct seal.



3. REMOVE ENGINE ROOM SIDE COVER LH


    A110867E01

  1. Remove the 3 clips and side cover.



4. REMOVE ENGINE ROOM SIDE COVER RH


    A110866E01

  1. Remove the nut, 2 clips and side cover.



5. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH


B108983E01

  1. Using a clip remover, detach the 3 clips and remove the side seal.



6. REMOVE FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH

HINT:
Use the same procedures described for the LH side.



7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

  1. Remove the nut, wiper arm and blade.



8. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

  1. Remove the nut, wiper arm and blade.



9. REMOVE FRONT FENDER TO COWL SIDE SEAL LH


B107358E01

  1. Pull the cowl side seal in the direction indicated by the arrow in the illustration to detach the 2 claws and remove the cowl side seal.



10. REMOVE FRONT FENDER TO COWL SIDE SEAL RH

HINT:
Use the same procedures described for the LH side.



11. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY


    B111074E01

  1. Remove the 2 clips and detach the 5 claws.



    B111075E01

  1. Pull the ventilator louver in the direction indicated by the arrow in the illustration to detach the 10 claws and remove the ventilator louver.



12. PERFORM ACCUMULATOR ZERO DOWN (w/ ECB)

CAUTION:
Be sure to perform this procedure before removing of the actuator.

NOTICE:
Perform accumulator zero down by following the prompts displayed on the intelligent tester.

  1. Connect the intelligent tester to the DLC3 with the engine switch off.

  1. Turn the intelligent tester on and repeat the following steps 5 times.

    1. Turn the engine switch on (IG).

    2. Turn the intelligent tester on and select "DIAGNOSTIC MENU" → "ABS/VSC" → "ECB UTILITY" → "ZERO DOWN" on the intelligent tester.

    3. When the buzzer sounds, turn the engine switch off.

      NOTICE:
      Keep the fluid inside the reservoir above the LOW level by replenishing.

      HINT:
      1. Accumulator pressure is released and accumulated repeatedly, which circulates the fluid inside the accumulator every time accumulator zero down (accumulator depressurizing) is performed.
      2. The pump motor rotates and accumulator is pressurized every time the engine switch is turned from off to on (IG).



13. DISABLE BRAKE CONTROL (w/ ECB)

  1. Move the shift lever to the P position and apply the parking brake.



    C105695E01

  1. Connect the intelligent tester to the DLC3 with the engine switch off.



  1. Remove the 2 ABS motor relays with the engine switch off from the engine room relay block No.3.


    C113037E01

  1. Turn the engine switch on (IG).

    NOTICE:
    Do not start the engine.

  1. Turn the intelligent tester on and select "DIAGNOSTIC MENU"→"ABS/VSC"→"ECB UTILITY"→"ECB INVALID".



14. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


15. SEPARATE ENGINE ROOM RELAY NO.3 BLOCK (w/ ECB)

  1. Separate the engine room relay No.3 block.



16. REMOVE FRONT WHEEL


17. DRAIN BRAKE FLUID


18. REMOVE CONSOLE UPPER PANEL GARNISH


B111912

  1. Using a clip remover, detach the claws and remove the garnish.

    HINT:
    Tape the clip remover tip before use.



19. REMOVE CONSOLE PANEL UPPER PANEL SUB-ASSEMBLY


B110191

  1. Twist the shift lever knob in the direction indicated by the arrow and remove it.



    B111908E01

  1. Using a screwdriver, detach the 9 clips.

    HINT:
    Tape the screwdriver tip before use.

  1. Remove the ash receptacle and then disconnect the connector.



20. REMOVE INSTRUMENT PANEL FINISH PANEL END LH (for LHD)


B105636E09

  1. Remove the screw.

  1. Using a screwdriver, detach the 4 clips and 3 claws.

    HINT:
    Tape the screwdriver tip before use.

  1. Remove the finish panel end.



21. REMOVE INSTRUMENT PANEL FINISH PANEL END RH (for RHD)


B105637E06

  1. Remove the screw.

  1. Using a screwdriver, detach the 3 clips and 3 claws.

    HINT:
    Tape the screwdriver tip before use.

  1. Remove the finish panel end.



22. REMOVE FRONT DOOR SCUFF PLATE LH (for LHD)


B111627E01

  1. Using a moulding remover, detach the 5 claws and remove the scuff plate.



23. REMOVE FRONT DOOR SCUFF PLATE RH (for RHD)

HINT:
Use the same procedures described for the LH side.



24. REMOVE FRONT DOOR OPENING TRIM COVER LH (for LHD)

  1. Using a moulding remover, detach the 3 claws and remove the trim cover.



25. REMOVE FRONT DOOR OPENING TRIM COVER RH (for RHD)

HINT:
Use the same procedures described for the LH side.



26. REMOVE INSTRUMENT SIDE PANEL LH (for LHD)


B105642E01

  1. Using a screwdriver, detach the 2 claws and 4 clips, and remove the side panel.

    HINT:
    Tape the screwdriver tip before use.



27. REMOVE INSTRUMENT SIDE PANEL RH (for RHD)


B105643E01

  1. Using a screwdriver, detach the 2 claws and 4 clips, and remove the side panel.

    HINT:
    Tape the screwdriver tip before use.



28. REMOVE INSTRUMENT PANEL UNDER COVER NO.1 SUB-ASSEMBLY


B105644E01

  1. Remove the 2 screws.

  1. Detach the 2 claws.

  1. Remove the under cover and then disconnect the connector.



29. REMOVE INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY NO.1


B105646E04

  1. Using a screwdriver, detach the 8 clips and claw.

    HINT:
    Tape the screwdriver tip before use.

  1. Remove the hood lock control cable from the safety pad.

  1. Remove the safety pad.



30. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY


    C106895

  1. Remove the 4 bolts and driver side knee airbag assembly.

  1. Disconnect the connector.

    NOTICE:
    When handling the airbag connector, take care not to damage the airbag wire harness.



31. REMOVE BRAKE MASTER WITH PLATE CYLINDER SUB-ASSEMBLY (w/ VSC)

  1. Disengage the clamp and disconnect the warning switch connector.



    C113041E01

  1. Using SST, disconnect the 2 brake tubes from the brake master cylinder sub-assembly.

    SST
    09023-00101  



    C113040E02

  1. Remove the 2 nuts and brake master cylinder sub-assembly from the brake booster assembly.

  1. Remove the O-ring from the brake master cylinder sub-assembly.



32. REMOVE ABS AND TRACTION ACTUATOR ASSEMBLY (w/ VSC)


    C113029E01

  1. Release the lock lever and disconnect the actuator connector.

  1. Using SST, disconnect the 6 brake tubes from the actuator assembly with bracket.

    SST
    09023-00101  



  1. Use tags or make a memo to identify the places to reconnect.


    C113030E01



    C105638E01

  1. Using SST, disconnect the brake No.2 tube from the flexible hose. (for LHD)

    SST
    09023-00101  



    G033299E01

  1. Using SST, disconnect the brake No.2 tube from the flexible hose. (for RHD)

    SST
    09023-00101  

  1. Separate the grommet and remove the brake No.3 tube. (for LHD)

    NOTICE:
    Do not damage the brake No.3 tube.

  1. Separate the grommet and remove the brake No.2 tube. (for RHD)

    NOTICE:
    Do not damage the brake No.2 tube.



  1. Remove the 2 bolts, nut and actuator assembly from the body with bracket.

    NOTICE:
    Do not damage the brake tubes.



    C113031E01



33. REMOVE ENGINE ROOM RELAY NO.3 BLOCK (w/ VSC)


    C113039E01

  1. Remove the bolt, nut and relay No.3 block.

    NOTICE:
    Cover the relay No.3 block with a shop rag or piece of cloth to prevent brake fluid from adhering to it.



34. REMOVE SKID CONTROL ECU ASSEMBLY (w/ ECB)

  1. Disconnect the connector.



    C113034E01

  1. Remove the 3 bolts and skid control ECU assembly.



    C100671

  1. Pull the 2 lock levers upward to release the lock and disconnect the 3 connectors.



35. REMOVE BRAKE ACTUATOR ASSEMBLY WITH ACTUATOR BRACKET (w/ ECB)


    C113023E01

  1. Using SST, disconnect the brake tubes from the actuator assembly with bracket.

    SST
    09023-00101  

  1. Remove the clip and reservoir tube No.1 hose.



  1. Use tags or make a memo to identify the places to reconnect.


    C113024E01



    C113026E01

  1. Using SST, disconnect the brake No.1 and No.2 tubes.

    SST
    09023-00101  

    NOTICE:
    Do not damage the brake No.1 and No.2 tubes.

  1. Release the lock lever and disconnect the actuator connector.



  1. Remove the 2 bolts, nut and brake actuator assembly with bracket.

    NOTICE:
    Do not damage the brake tubes.



    C113025E01



36. REMOVE RESERVOIR TUBE NO.1 HOSE (w/ ECB)


    C113042E01

  1. Remove the clip and reservoir tube No.1 hose.



37. REMOVE BRAKE PEDAL RETURN SPRING (w/ ECB)


38. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS (w/ ECB)


    C113049E01

  1. Remove the clip and the push rod pin, then separate the push rod clevis.



39. REMOVE BRAKE MASTER CYLINDER ASSEMBLY WITH STROKE SIMULATOR (w/ ECB)


    C113055E01

  1. Disconnect the connectors and clamp.



    C113054E01

  1. Remove the 4 nuts and brake master cylinder with simulator.



40. REMOVE BRAKE BOOSTER GASKET (w/ ECB)

  1. Remove the gasket from the brake master cylinder assembly with simulator.



41. REMOVE BRAKE PEDAL RETURN SPRING (w/ VSC)


42. REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS (w/ VSC)


    C113043E01

  1. Remove the clip and the push rod pin, then separate the push rod clevis.



43. REMOVE BRAKE BOOSTER ASSEMBLY (w/ VSC)


    C109282

  1. Remove the clip and disconnect the vacuum hose.



    C113044E01

  1. Remove the 4 nuts and brake booster assembly.

    NOTICE:
    Do not damage the brake tubes.



44. REMOVE BRAKE BOOSTER GASKET (w/ VSC)


45. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY (w/ VSC)


    C113045E01

  1. Disconnect the 2 connectors.

  1. Disengage the wire harness clamp.



    C113046E01

  1. Remove the bolt and brake pedal support assembly.



46. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY (w/ ECB)


    C113048E01

  1. Disconnect the 2 connectors.

  1. Disengage the wire harness clamp.



    C113047E01

  1. Remove the bolt and brake pedal support assembly.