INSTALLATION

Coat the installation part of the stopper with Primer G.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Do not keep any of the opened Primer G for later use.
   
3. Do not apply too much primer.
   

Install 2 new stoppers onto the glass as shown in the illustration.

Standard dimension:

Area	Dimension
A	40.0 mm (1.575 in.)
B	17.0 mm (0.669 in.)

Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Do not keep any of the opened Primer G for later use.
   
3. Do not apply too much primer.
   

Coat the installation part of the dam with Primer G.

NOTICE:

1. Allow the primer coating to dry for 3 minutes or more.
   
2. Do not apply too much primer.
   

Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in the illustration.

Standard dimension:

Area	Dimension
a	1.5 mm (0.059 in.)

1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
   

   NOTICE:

   Be careful not to damage the vehicle body.

   HINT:

   Leave as much adhesive on the vehicle body as possible.

2. Clean the contact surface of the vehicle body with cleaner.
   

   HINT:

   Even if all the adhesive has been removed, clean the vehicle body.

1. Using a suction cup, place the glass in the correct position.
   

2. Check that the whole contact surface of the glass rim is perfectly even.
   

3. Place reference marks between the glass and vehicle body.
   

   NOTICE:

   Check that the stoppers are attached to the vehicle body correctly.

   HINT:

   When reusing the glass, check and correct the reference mark positions.

4. Remove the glass.
   

NOTICE:

1. Allow the primer coating to dry for 3 minutes or more.
   
2. Do not coat the adhesive with Primer M.
   
3. Do not keep any of the opened Primer M for later use.
   

Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.

NOTICE:

1. Allow the primer coating to dry for 3 minutes or more.
   
2. Do not keep any of the opened Primer G for later use.
   

HINT:

If an area other than that specified is coated by accident, wipe off the primer before it dries.

Apply adhesive (Adhesive: Part No. 08850-00801 or equivalent).

1. Cut off the tip of the cartridge nozzle, as shown in the illustration.
   

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table below.

   Tack-free time:

   Temperature	Tack-free Time
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour and 40 minutes
   5°C (41°F)	8 hours

2. Load the sealer gun with the cartridge.
   

3. Coat the glass with adhesive, as shown in the illustration.
   
   
   

   Standard dimension:

   Area	Dimension
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	9.0 mm (0.354 in.)
   d	9.0 mm (0.354 in.)
   e	14.0 mm (0.551 in.)

1. Using a suction cup, position the glass so that the reference marks are aligned, and press it in gently along the rim.
   

   NOTICE:

   1. Allow the primer coating to dry for 3 minutes or more.
      
   2. Check that the stoppers are attached to the vehicle body correctly.
      
   3. Check the clearance between the vehicle body and glass.
      

2. Lightly press the front surface of the glass to ensure a close fit.
   

3. Using a scraper, remove any excess or protruding adhesive.
   

   NOTICE:

   Do not drive the vehicle for the time described in the table below.

   Minimum time:

   Temperature	Minimum time prior to driving vehicle
   35°C (95°F)	1 hour and 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

   HINT:

   Apply adhesive onto the glass rim.

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with a sealer gun.

NOTICE:

1. Clean the antenna conductors on the rear window with white gasoline where the contact terminals will touch.
   
2. When installing a new amplifier antenna assembly, do not remove the protective cover until immediately before installation.
   
3. Do not touch the contact terminals.
   

Torque:

14 N*m{ 143 kgf*cm , 10 ft.*lbf }

Connect the connector.

Engage the clamp.

Connect each connector to the map light assembly.

Connect each connector to the map light assembly.

Install the assist grip sub-assembly.

HINT:

Use the same procedure for the other 3 assist grips.

HINT:

Use the same procedure to install the hook on the other side.

Engage the 2 clips and install the spot light assembly.

Insert the rear end of the package tray trim panel assembly into the rear window shade assembly.

Engage the 3 clips and install the package tray trim panel assembly.

HINT:

Use the same procedure for the other 2 rear seat shoulder belt covers.

Torque:

42 N*m{ 428 kgf*cm , 31 ft.*lbf }

NOTICE:

Do not allow the anchor part of the rear seat inner with center belt assembly RH and the protruding parts of the floor panel to overlap.

Check if the ELR locks.

NOTICE:

The check should be performed with the outer belt assembly installed.

1. With the belt assembly installed, check that the belt locks when the belt is pulled out quickly.
   

Torque:

42 N*m{ 428 kgf*cm , 31 ft.*lbf }

NOTICE:

Do not allow the anchor part of the rear seat 3 point type belt assembly LH and the protruding parts of the floor panel to overlap.

HINT:

Use the same procedures for the RH side and the LH side.

Check if the ELR locks.

NOTICE:

The check should be performed with the outer belt assembly installed.

1. With the belt assembly installed, check that the belt locks when the belt is pulled out quickly.
   

Pass the 3 rear seat belt floor anchors through the package tray trim panel assembly.

Engage the 3 clips and 5 claws to install the package tray trim panel assembly and the center stop light assembly as a unit.

HINT:

Use the same procedures for the RH side and the LH side.

Torque:

42 N*m{ 428 kgf*cm , 31 ft.*lbf }

NOTICE:

Do not allow the anchor part of the rear seat inner with center belt assembly RH to overlap the protruding parts of the floor panel.

Check if the ELR locks.

NOTICE:

The check should be performed with the outer belt assembly installed.

1. With the belt assembly installed, check that the belt locks when it is pulled out quickly.
   

Torque:

42 N*m{ 428 kgf*cm , 31 ft.*lbf }

NOTICE:

Do not allow the anchor part of the rear seat 3 point type belt assembly LH to overlap protruding parts of the floor panel.

HINT:

Use the same procedures for the RH side and the LH side.

Check if the ELR locks.

NOTICE:

The check should be performed with the outer belt assembly installed.

1. With the belt assembly installed, check that the belt locks when it is pulled out quickly.
   

Connect the connector.

Install the high mounted stop light set with the 4 claws.

NOTICE:

Be careful not to damage the vehicle body.

Install the seatback with the 4 bolts.

Torque:

18 N*m{ 184 kgf*cm , 13 ft.*lbf }

Pass the 3 seat belts through and close the cap of the 2 rear seat shoulder belt guides.

Install the floor anchor part with the bolt.

Attach the 2 front hooks of the seat cushion to the vehicle body.

Confirm that the seat cushion is firmly installed.

NOTICE:

When installing the seat cushion, make sure the seat belt buckle is not under the seat cushion.