ON-VEHICLE INSPECTION
Inspection
| CHECK RADIATOR CAP SUB-ASSEMBLY |
Measure the valve opening pressure.

If there are water stains or foreign matter on rubber packing 1, 2 or 3, clean the part(s) with water and finger scouring.
Check that 1, 2 or 3 is not deformed, cracked or swollen.
Check that 3 and 4 are not stuck together.
Apply engine coolant to 2 and 3 before using the radiator cap tester.
When using the cap tester, tilt it more than 30 degrees.

Pump the cap tester several times, and check the maximum pressure*1.
- Pumping speed:
- 1 pump per second
- HINT:
- *1: Even if the cap cannot maintain the maximum pressure, it is not a defect.
- Judgment criterion:
Item
Specified Condition
Standard valve
(for brand-new cap)
93.3 to 122.7 kPa (0.95 to 1.25 kgf*cm2, 13.5 to 17.8 psi)
Minimum standard valve
(for used cap)
78.5 kPa (0.8 kgf*cm2, 11.4 psi)
